Mark, well said.  From my engineering days, I was so frustrated by
Product Assurance types that always wanted to wait for more databefore
accepting the obvious..  Our "experimental " category is supposed to be
a learning process, using past good practices wherever possible.
Nitriding cranks is a perfect example.  I had a Jodel D-11 with and
engine older than I was (that's old).  The new buyer had the crank
ground and polished, (and it'll bet not nitrided).  It failed very
shortly after the "automotive" overhaul, and the aircraft was destroyed
landing in a cornfield.

It would be interesting to know if it's acceptable practice to yellow
tag a reground crankshaft without nitriding.

W Wynne certainly makes a real effort to understand and report.  Thanks,
William.


Ron Freiberger
mail to ronandmar...@earthlink.net 
EAA Tech Counselor #4125

Mark said;

Having read the comments of engine experts (aircraft, heavy equipment,
etc) 
in the field who's first question was "are you sure that crank was
nitrided" 
(see http://home.hiwaay.net/~langford/corvair/flexplate/problem.html )
is 
all I need to know.  It's considered standard practice in industries in 
which maximum crankshaft longevity is expected.   It's guaranteed
insurance 
of significantly more fatigue resistance for the crank.  The reason
William 
didn't use 5 cranks of either type is because he doesn't HAVE 5 nitrided

cranks to check, and it would be irresponsible to sit around waiting for

them. But seeing 7-8 cracked or broken cranks (most of them in KRs) in
the 
last year is enough for any logical thinker to conclude that there is a 
problem that needs fixing, and a $50 nitride job is a pretty good step
in 
the right direction.  If he kept quiet on this issue it would just be a 
matter of time before he had a broken crank that didn't just result in a

forced landing and a trashed engine, but would involve totalled
airplanes 
and/or deceased friends...

Mark Langford, Huntsville, Alabama
see KR2S project N56ML at http://home.hiwaay.net/~langford
email to N56ML "at" hiwaay.net 


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