Check General Plastics (www.generalplastics.com) they have up to 50lb 
density foam suppose less expensive than REN.

Brian Kraut wrote:

>I went to a composite kit manufacturer's shop for a job interview last year.
>They had a huge gantry that they used to CNC cut the prepreg graphite that
>they used in their molds.  Just cut out a bunch of fabric pieces, slap them
>in the mold, but on the vacuum bagging film and slap them in the oven.
>
>They also had a huge CNC gantry machine that they used to cut a very rigid
>foam that they made their molds with.  I spoke to them about doing a mold
>for the new airfoil wing skins, but it is pretty expensive.  Just the foam
>alone was a few thousand dollars.
>
>Brian Kraut
>Engineering Alternatives, Inc.
>www.engalt.com
>
>-----Original Message-----
>From: krnet-boun...@mylist.net [mailto:krnet-boun...@mylist.net]On
>Behalf Of D F Lively
>Sent: Tuesday, May 30, 2006 5:48 PM
>To: KRnet
>Subject: Re: KR> This is a good thing...
>
>
>Steve:
>
>If you have access to a plotter and replace a pen with a carefully set up
>cutter( some plotters have them redy made) you can cut stickers, paint mask
>and the like.  That is how they make the painting Mask for the big boys!  I
>went thru Douglas aircraft in long Beach while in school and watched them
>make one fore a DC-10.
>
>Don
>  ------------------------------------------------------------------------
>
>3343V wrote:
>
>  
>
>>bo...@hatconversions.com wrote:
>>    
>>
>>>Steve,
>>>    We use a router table to cut and also engrave aluminum for these
>>>custom Vet trucks. It will amaze you all the things you can use it
>>>for if you buy a sign engraving program.    Bobby
>>>      
>>>
>>That's another thing I want to do with it. Vinyl stickers, too, but that
>>will take some experimentation to work out how to cut it.
>>--
>>Steve
>>33...@swbell.net
>>N3343V- '75 C150M
>>N205FT- KR1 #6170
>>He who seeks will find, and he who knocks will be let in.
>>
>>_______________________________________
>>Search the KRnet Archives at http://www.maddyhome.com/krsrch/index.jsp
>>to UNsubscribe from KRnet, send a message to krnet-le...@mylist.net
>>please see other KRnet info at http://www.krnet.org/info.html
>>    
>>
>_______________________________________
>Search the KRnet Archives at http://www.maddyhome.com/krsrch/index.jsp
>to UNsubscribe from KRnet, send a message to krnet-le...@mylist.net
>please see other KRnet info at http://www.krnet.org/info.html
>
>
>
>_______________________________________
>Search the KRnet Archives at http://www.maddyhome.com/krsrch/index.jsp
>to UNsubscribe from KRnet, send a message to krnet-le...@mylist.net
>please see other KRnet info at http://www.krnet.org/info.html
>
>
>
>  
>


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