Speaking as a Professional Engineer, your only safe course of action is to replace the spar. I do not believe that you could ever make a satisfactory repair. When the bracket failed, all of the load was transferred to the remaining bolts which split the wood. The bracket failed because of inadequate design or faulty construction.
Don Reid - donreid "at" peoplepc.com Bumpass, Va Visit my web sites at: AeroFoil, a 2-D Airfoil Design And Analysis Computer Program: http://aerofoilengineering.com KR2XL construction: http://aerofoilengineering.com/KR/KR2XL.htm EAA Chapter 231: http://eaa231.org Ultralights: http://usua250.org VA EAA Regional Fly-in: http://vaeaa.org