John asked-

>Is there a way to detect a defective WAF?  Scratch resistance?
>Hardness testing?

The first test would be "what do the KR plans call for?"  If there is no 
particular condition for the 4130 called for in the plans, then no further 
treatments are needed and normalized 4130 would be fine.  Look in the catalogs 
like Aircraft Spruce's and you'll see that the 4130 sheet and tubes that they 
offer are MIL spec normalized.  While it is true that both annealed and 
quenched & tempered 4130 have higher strength, greater hardness, and lower 
elongation than normalized metal, if those states of the metal aren't needed in 
this application, then no further testing should be required.

There are lab tests for tensile strength and hardness of metals.  I think a 
tensile test would require sacrificing a WAF to extract a standard tensile test 
coupon, but a Brinell hardness test wouldn't require cutting or damaging the 
WAF.

I am a mechanical engineer and have conducted those types of tests.

Oscar Zuniga
Medford, OR
KR 1-1/2 N335KC




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