Hey Dan,

Thats a bummer. Very sorry to hear that. I know accuracy is key but
can you get a machine shop to run you a gear?
What is this other  (New cutters for the thread box) Pix?
Keep us posted.
Kind Regards,

Timothy J. Ziegler
Ziegler WoodWork & Specialty
Ziegler Laser Worx LLC
14171 160th Ave.
Foreston MN 56330

320-294-5798 shop
320-630-2243 cell


On Thu, Sep 28, 2023 at 10:26 AM cdkr...@gmail.com <cdkra...@gmail.com>
wrote:

> Today, heartbreak. Was cutting the threads on REVO setup for the
> wooden plane fence rods, and the plastic gear lost a tooth.  The
> other one is cracked. Lesson: acrylic is not a suitable material for
> gears this thin.  Back to the mfr. -- no warranty! Gonna check out
> other options.
> New cutters for the thread box work like a charm so I guess I'll
> go that route for now.
>  DanK
>
> On Friday, September 22, 2023 at 11:01:30 PM UTC-4 Tim Ziegler wrote:
>
>> For sure after  I watched it again its like, on when the lights lol.
>>
>> Kind Regards,
>>
>> Timothy J. Ziegler
>> Ziegler WoodWork & Specialty
>> Ziegler Laser Worx LLC
>> 14171 160th Ave.
>> Foreston MN 56330
>>
>> 320-294-5798 <(320)%20294-5798> shop
>> 320-630-2243 <(320)%20630-2243> cell
>>
>> On Fri, Sep 22, 2023 at 5:35 PM <bulk...@mmnet.com.au> wrote:
>>
>>> I remember that mod of yours well Dan
>>>
>>>
>>>
>>> Bill
>>>
>>>
>>>
>>> *From:* legacy-orna...@googlegroups.com <legacy-orna...@googlegroups.com>
>>> *On Behalf Of *cdkr...@gmail.com
>>> *Sent:* Saturday, September 23, 2023 12:12 AM
>>> *To:* Legacy Ornamental Mills <legacy-orna...@googlegroups.com>
>>> *Subject:* Re: Thread cutting target reached!
>>>
>>>
>>>
>>> Some time ago I had a series of posts about that index gear mounting
>>> modification.
>>>
>>>   I made a special bushing that allows the index gear to spin freely.
>>> At the outboard
>>>
>>> end of the bushing is a flat holding the index arm secured to the lathe
>>> spindle.  You'll
>>>
>>>  notice (if you have a REVO) that here the index gear runs on the
>>> OUTSIDE duplex
>>>
>>> gear and the "change rotation" idler runs on the INSIDE duplex gear,
>>> "inside out" to
>>>
>>> the original. This was necessary because of the space the bushing takes
>>> up. This
>>>
>>> allows me to index any number of starts (up to 24) on a work piece with
>>> confident
>>>
>>> repeatable accuracy. The method of limiting starts to the relationship
>>> between cutter and
>>>
>>> circumference chafed me. Yes, there is still a loose relationship needed
>>> to create
>>>
>>> attractive profiles but this eliminates that calculation and makes
>>> repeat passes
>>>
>>> accurate, useful when all the passes are done and some touchup is
>>> needed. If
>>>
>>> profile passes are stacked, this assures that the subsequent passes are
>>> perfectly
>>>
>>> aligned with the previous, or can predictably be offset. Me thinks it
>>> opens up
>>>
>>> creative design possibilities that might otherwise be kinda sketchy.
>>>
>>>
>>>
>>> For example, if I want to create some form of checkering, this makes it
>>> trivial.
>>>
>>>
>>>
>>> If the index gear is restored to it's original position on the lathe
>>> spindle without
>>>
>>> the bushing, it goes back to factory original where the factory index
>>> pin is usable.
>>>
>>>
>>>
>>> I found the video that explains it
>>> <https://drive.google.com/file/d/1pRAFDnFUQBSPXMCgvlafoLpx7D6LaDC-/view?usp=sharing>,
>>> and reposted it.  It will come down soon because I use
>>>
>>> the space for other things.
>>>
>>>
>>>
>>> DanK
>>>
>>>
>>>
>>> On Friday, September 22, 2023 at 9:10:24 AM UTC-4 Curt George wrote:
>>>
>>> Good morning Dan.
>>>
>>>
>>>
>>> I don't want to change the subject. but I do have a question on your
>>> photo.
>>>
>>>
>>>
>>> INDEXING Plate in your photo?  Please tell us more about that!
>>>
>>>
>>>
>>> C.A.G.[image: Inline image]
>>>
>>>
>>>
>>> On Friday, September 22, 2023 at 08:48:45 AM EDT, cdkr...@gmail.com <
>>> cdkr...@gmail.com> wrote:
>>>
>>>
>>>
>>>
>>>
>>> Tim, I don't understand why you don't have one like this. Doesn't
>>> EVERYONE have 1/2" acrylic pieces laying around? LOL!  It's a piece of
>>> discarded colored plastic that had the right shape and seems sturdy
>>> enough.  I milled a  slot for height adjustment and mounted a piece of HDPE
>>> with a groove in it.  It too has a slot for adjustment, but doesn't really
>>> need it. I'm a hoarder and keep stuff (organized) for up to 50 years before
>>> I find a use for it!  And it still happens that the week after a clean out,
>>> I NEED what was thrown away.
>>>
>>> You want one?
>>>
>>> DanK
>>>
>>> On Thursday, September 21, 2023 at 10:10:01 PM UTC-4 Tim Ziegler wrote:
>>>
>>> Wow very cool. I like your steady rest too. You make that or is that
>>> Revo specific?
>>>
>>> I don't have one with mine.
>>>
>>>
>>> Kind Regards,
>>>
>>>
>>>
>>> Timothy J. Ziegler
>>>
>>> Ziegler WoodWork & Specialty
>>>
>>> Ziegler Laser Worx LLC
>>>
>>> 14171 160th Ave.
>>>
>>> Foreston MN 56330
>>>
>>>
>>>
>>> 320-294-5798 <(320)%20294-5798> shop
>>>
>>> 320-630-2243 <(320)%20630-2243> cell
>>>
>>>
>>>
>>>
>>>
>>> On Thu, Sep 21, 2023 at 3:58 PM cdkr...@gmail.com <cdkr...@gmail.com>
>>> wrote:
>>>
>>> This is the item that started the gear calc frenzy.  It meets all my
>>> expectations after putting a steady rest under the center that tended to
>>> move away from even the slightest cut. The REVO is accurate enough that
>>> this thread was not distorted in the least by at least 8 passes trying to
>>> get the thread in the middle right.  Two of those were after the steady
>>> rest went on.
>>>
>>>
>>>
>>>
>>>
>>> Something close to this is the target.
>>>
>>> DanK
>>>
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