We are all ears Sir.

Kind Regards,

Timothy J. Ziegler
Ziegler WoodWork & Specialty
Ziegler Laser Worx LLC
14171 160th Ave.
Foreston MN 56330

320-294-5798 shop
320-630-2243 cell


On Sat, Oct 14, 2023 at 1:34 PM cdkr...@gmail.com <cdkra...@gmail.com>
wrote:

> HoooBoi.  I'm not counting challenged, but high count indexing with a
> "magnified" (to get adequate hole spacing) is a kicker!  So, guess what.
> Another chart that I hope to make "dynamic" for pin locations by hole
> count.  It's coming, but it's taking me a very long time to grasp how
> to make formulas for something we grasp "intuitively"....something as
> simple as "the next hole bigger than the vernier position".  There's
> something called a Vernier Constant (VC)  which is the same as  "least
> count" (LC) which is the difference between the Main Scale Reading (MSR)
> and one division of the Vernier Scale Reading (VSR). Just something I
> thought you NEEDED to know!  LOL.
> Stay tuned, loosely.
>
> DanK
>
> On Saturday, October 14, 2023 at 12:03:54 AM UTC-4 Curt George wrote:
>
>> I too, Wish you luck on this.
>>
>> I cant wait to see/learn as much as I can form this venture.
>>
>> C.A.G.
>>
>> On Friday, October 13, 2023 at 12:05:18 PM EDT, Tim Ziegler <
>> timjz...@gmail.com> wrote:
>>
>>
>> Can't wait to see it Dan,
>>
>>
>> Kind Regards,
>>
>> Timothy J. Ziegler
>> Ziegler WoodWork & Specialty
>> Ziegler Laser Worx LLC
>> 14171 160th Ave.
>> Foreston MN 56330
>>
>> 320-294-5798 <(320)%20294-5798> shop
>> 320-630-2243 <(320)%20630-2243> cell
>>
>>
>> On Fri, Oct 13, 2023 at 10:35 AM cdkr...@gmail.com <cdkr...@gmail.com>
>> wrote:
>>
>> So now it is all set up to cut wood. The next challenge will be to
>> be certain I'm in the correct location for the cut. There may be
>> some better labeling coming up.
>>
>> A smaller version of Curt's method would work on the REVO.  And
>> that would be OK if high index counts were not involved.
>>
>> [image: Capture.JPG]
>>
>> Next pic will be a checkered cylinder, for good or bad.
>> DanK
>>
>>
>> On Friday, October 13, 2023 at 10:28:22 AM UTC-4 Tim Ziegler wrote:
>>
>> great information I recall your method.
>>
>> Kind Regards,
>>
>> Timothy J. Ziegler
>> Ziegler WoodWork & Specialty
>> Ziegler Laser Worx LLC
>> 14171 160th Ave.
>> Foreston MN 56330
>>
>> 320-294-5798 shop
>> 320-630-2243 cell
>>
>> On Fri, Oct 13, 2023 at 8:24 AM cdkr...@gmail.com <cdkr...@gmail.com>
>> wrote:
>>
>> Curt, you did a pretty clever thing to get indexing and gears to work
>> together.
>> Thank you for the reminder and suggestion, but I had already addressed
>> that
>> issue. Your design uses the same principles, so a vernier could be
>> adapted to
>> your setup by making a new arm to hold the vernier scale and pin. I like
>> your
>> setup because everything is locked in it's place without the risk I have
>> of
>> friction slipping.
>>
>> If you add more holes and a new vernier arm (with a loose pin like a
>> spindexer)
>> you could address any number of divisions without further modifications.
>> A 72 hole ring minimum diameter is about 6".  A 10 hole vernier arm needs
>> to be about 3 3/4" broad, and thick enough to hold the loose pin without
>> wobble. You could address all divisions without having different index
>> plates.
>>
>> You may recall that some time ago I made a modification to the index gear
>> mount so that it turns freely on the lathe spindle shaft while an index
>> arm
>> that is secured to the lathe spindle shaft (by very tight bolt friction)
>> engages
>> the holes on the index plate. I referenced that situation in a recent
>> previous
>> post, noting that if this mod isn't made, this vernier thing isn't going
>> to work
>> I made a two piece bushing to make this happen.This allows me to make as
>> many starts as an index ring will permit using whatever cutter I choose.
>> For all but the most demanding spirals, I do not have to calculate
>> circumference vs cutter diameter, and never have to move the frame to
>> "index".
>>
>> Now, the high counts of checkering indexing motivated the special vernier
>> setup.
>> Checkering a cylinder does require a very tight relationship between
>> circumference and number of starts. Cutter diameter is irrelevant, but
>> DOC
>> is because that effectively changes the diameter and thus the
>> circumference
>> by 2X the DOC. DOC is tiny, but has a significant impact on field
>> coverage
>> and sharpness of diamond points.
>>
>> DanK
>>
>> On Friday, October 13, 2023 at 12:27:40 AM UTC-4 Curt George wrote:
>>
>> Hello Everyone. (Im home form work now.)
>>
>> Dan,  ONE quick question for you.
>>
>> How are you going to combine the two together? Meaning Checkering uses
>> the gears and indexing dose not?
>>
>> One suggestion.  I made a while back a roping index system for my
>> machines. It combines both elements of indexing while letting me use the
>> gears at the same time.
>> Here are some photo's and a video link.
>> https://www.youtube.com/watch?v=AYb-fe4GS8M
>>
>> Its a very simple jig to set up and use. And it just might help you out
>> with your indexing ideas?
>> If you want more details please ask.
>>
>> Have a good night.
>>
>> C.A.G.
>>
>>
>> On Thursday, October 12, 2023 at 05:58:44 PM EDT, cdkr...@gmail.com <
>> cdkr...@gmail.com> wrote:
>>
>>
>> The first effort at vernier arm was only semi successful. In my CAD
>> drawing
>> I didn't make the vernier holes 1/4".  I had left them at 3/16" so the
>> drawing
>> indicated that there was material between the holes.  But when I drilled
>> the
>> second hole, I realized the error of my ways. Doh!  And on top of that,
>> the arm
>> must have slipped on the index head because the holes almost lined up but
>> not
>> close enough for the pin to work.  Now what?  A vernier is a fixed thing,
>> right?
>> And I feared the project was doomed.
>>
>> Then I remembered reading about adjusting the span of the vernier. Found
>> it, applied it and it
>> worked!  So now I have 1/4" holes in the arm for a pin that tapers into a
>> 3/16" hole on
>> the index gear plate.  TMI to explain here how it worked out, but man,
>> was it slick!
>> [image: vernier1.JPG]  [image: vernier2.JPG]
>>
>> So, next up.  A little shaping on the arm, test if the pin works and
>> apply it to
>> the REVO for more cuts on the checkering field.
>> DanK
>> On Thursday, October 12, 2023 at 4:34:38 PM UTC-4 Tim Ziegler wrote:
>>
>> Wow Dan I am impressed. Very good and great pics.
>> I'm excited to look more into your creation for sure.
>>
>> Kind Regards,
>>
>> Timothy J. Ziegler
>> Ziegler WoodWork & Specialty
>> Ziegler Laser Worx LLC
>> 14171 160th Ave.
>> Foreston MN 56330
>>
>> 320-294-5798 shop
>> 320-630-2243 cell
>>
>> On Thu, Oct 12, 2023 at 10:37 AM cdkr...@gmail.com <cdkr...@gmail.com>
>> wrote:
>>
>> Made it happen, but here's the previous setup for the index plate.
>> [image: Capture.JPG]
>>
>> I don't have a metal piece big enough to make the index
>> arm that gets the 9 holes at 4.5°, so I'm back to a 1/2"
>> thick piece of acrylic.  It will last long enough to verify
>> that it works and checker the sample handle with 21
>> lines per inch (LPI) at a 60° helix angle.  This should
>> cover the handle with a field of durable diamonds.
>> DanK
>> On Thursday, October 12, 2023 at 9:33:53 AM UTC-4 cdkr...@gmail.com
>> wrote:
>>
>> The index arm (unique to my REVO) will be broad enough to
>> span 10 holes spaced at 4.5°.  To get the index head setup,
>> the formula is first divide 360 by 4.5 to get the number of
>> divisions needed.  So that sets up the ratio 90:80 = 9/8=18/16.
>> I'll use the last ratio with a 16 hole index plate on the dividing
>> head (the same one used to create the 72 hole circle) but this
>> time instead of moving 20 holes each drill peck, I'll move only
>> 18 holes.  The sector arms will adjust to span 2 holes.
>> Now...."Make it so."
>> Pictures pending.
>> DanK
>>
>> On Thursday, October 12, 2023 at 7:22:35 AM UTC-4 Tim Ziegler wrote:
>>
>> Great now to just remember to delete the old ones.
>>
>> Kind Regards,
>>
>> Timothy J. Ziegler
>> Ziegler WoodWork & Specialty
>> Ziegler Laser Worx LLC
>> 14171 160th Ave.
>> Foreston MN 56330
>>
>> 320-294-5798 shop
>> 320-630-2243 cell
>>
>> On Thu, Oct 12, 2023 at 5:58 AM cdkr...@gmail.com <cdkr...@gmail.com>
>> wrote:
>>
>> SUPER!  And a big thank you to Bill.  Now I can update the pitch chart
>> AGAIN.
>>
>> DanK
>>
>> On Thursday, October 12, 2023 at 1:56:03 AM UTC-4 bulk...@mmnet.com.au
>> wrote:
>>
>> I had a few min in the shop today and I remembered dan asking about the
>> 2x gears set tooth count so….
>>
>> 240,20 duplex gear and 120 index gear
>>
>>
>>
>> Bill
>>
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