> Could the information be stuck in the master boot record?

Any LILO gurus out there who know about "spare" space in the MBR ??

> Anyhow, as far as I can see the real issue is how to replace a failed drive
> in the array..

No -- that's easy -- raidhotadd ...

> In a RAID setup, you'd like to be able to just stick a drive in and have the
> RAID subsystem automatically note that it's an available spare disk.

No I wouldn't -- I'd like to *tell* it that it is a new disk for /dev/mdX

> You don't want to have to go through the extra step of having to partition
> the drive

No big deal ...

> (and in the worst case reboot to make the system see that you've
> partitioned),

No -- the bit about looking at the partition type is *ONLY* at reboot time.
To hot fix, you just tell it, and it doesn't look at the partition type ...

> especially if there would be only one partition filling the entire drive.

Indeed ...

> On the other hand, you wouldn't want the RAID subsystem to just steal
> whichever drive it thinks is available, either.

Quite -- I want to say to which array it should be added !

> Tough choice.

... so the *USER* should make it ...

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