I am seeing more and more led navigation lights 
designed with no optics or shielding to prevent 
the colors mixing between sectors. This is an 
issue that is often overlooked by hobbyists, 
DIY'ers, and those who do not fully understand 
what is required of such a light.

If you think this is an unimportant or trivial 
problem where such lights are concerned, take a 
look at a led nav light with and without a method 
applied to correct this problem here;

scroll down on

http://www.firststarled.com/products.html

A normal nav light that uses an incandescent bulb
solves the problem of color sector overlap by 
using colored filters, and placing the bulbs 
filament, which is thin long and vertical in such 
a light, behind the filters in such a manner that 
if you take a horizontal plane 'slice' through the 
fixture, all the rays going through the filter 
between the edges from one color and the next will 
be coming from what seems to be a single 'point 
source' at the center of the fixture in such a way 
that any two rays that are next to each other will 
diverge at all times and not mix, so if one goes 
through the red filter and one right next to it 
goes through the green filter, they cannot mix.
In the real world, some mixing does occur but it 
is relatively slight with a good design.

And BTW with a good led nav light design there 
will be even less overlap than with a 'normal' light!

Now if you imagine an led which emits a cone of 
light, but a cone that does not have a perfectly 
sharply defined edge or boundary, you can start to 
see what the problem is regarding color sector 
overlap with led nav light design.
The cone has a 'fuzzy' edge. If you make the cone 
smaller it will have a more sharply defined edge 
but then you will soon get to a point where it 
will not have enough beam spread to be useful as 
it will need too many leds to make the required 
horizontal and vertical coverage required with no 
'nulls' or dark areas between cones, and that 
point will come before the beam is sharp enough to 
prevent color sector overlap between sectors and 
still maintain sufficient brightness all the way 
up to the edge.

Again, when you put the narrow beam leds conical 
emission patterns next to each other, to avoid 
'nulls' or dark areas you must overlap the beams 
more as such a beam falls off sharply on the edges 
and would result in incomplete filling of the 
sector space, and with a beam that has 
insufficient vertical spread you will need overlap 
there also.

For a light that uses colored leds and shines 
through a  clear fixture, on the edges where the 
colors meet you will have a problem, if the colors 
overlap and mix you will get a dangerous confusing 
display.

You must use some form of shielding or optics to 
prevent this.

Considering a led light that uses either colored 
light or white light leds and shines through a 
colored lens fixture, because the multiple leds 
are emitting a pattern of light that does NOT 
posses the property of the incandescent bulb 
filament in the above example, that is the leds 
make a pattern that is not a 'point source' in a 
horizontal plane 'slice' originating in the center 
of the fixture, the result is you can have an led 
that shines through the edge of a color sector 
behind the fixtures lens but then the rays will go 
on to converge with another leds rays further from 
the light. If you had an led aimed from behind the 
lens, through a colored filter, but aimed so that 
the rays it emitted crossed from one side of the 
color filter to the other after they left the 
fixture, that would result in color sector overlap.
It would make no difference if it was a colored 
led behind a colored lens or a white led behind a 
colored lens, you would get overlap, as with the 
white led it would change color then converge.

If you aim the leds that are directly behind the 
edges of sectors such that the edges of their 
conical emission pattern is straight toward the 
sector edges you then must insure the cone is not 
too 'fuzzy' at least not where the sector edge is 
supposed to be, otherwise it will not maintain 
sufficient intensity all the way to the edge, or 
it will overlap as in the above examples.

Colored filters alone will NOT solve the problem 
of color sector overlap with an led nav light!

Once again, the solution is shielding or optics.

Companies like Perko and Orca Green (and me) go to 
a lot of trouble to see that this problem of color 
sector overlap cannot happen, if you look at their 
led combination navigation lights such as their 
tricolor models you will see that they have part 
of the fixture providing shielding for Perko, Orca 
Green uses the leds aluminum heat sink as 
shielding, and I use shielding on the leds and 
also the leds copper heat sink to prevent internal 
reflection.

But be warned, there are now many manufactures 
offering led lights that use no optics or 
shielding to address this potentiality deadly 
problem!  -Ken



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