Nice work Brian. Using a pre-molded cable should help with fitting into the 
M100 slot.

Kurt

On Wed, Jul 10, 2019, at 11:28 PM, Brian K. White wrote:
> I finally did the version of this that I had envisioned.
> https://oshpark.com/shared_projects/Sk27mJwq
> 
> The idea here is you just buy a cheap modem cable for $2 and cut off the 
> 9-pin. No dupont crimping, no backshell assembly, least possible strain 
> from stuff hanging off the 2x4 header in the tpdd. The tpdd-end only 
> needs heat-shrink and maybe some hot-glue. I think I actually prefer 
> that to making the pcb any larger to make a dedicated place for 
> strain-relief.
> 
> One thing not in the pics yet is, to get a polarity bump, I'll try 
> replacing the 2x4 header with a 2x3 standing on two in the middle, 
> flanked by two 1x2's. Should work fine and be less finnicky than trying 
> to glue something onto the top of the 2x4.
> 
> -- 
> bkw
> 
> 
> On 6/1/19 8:47 PM, Fugu ME100 wrote:
> > I went for a slightly different solution and made a level shifter 
> > board that fits into the TPDD 8x2 plug on one end with a DB25 towards 
> > the Model T, then used an off the shelf straight through serial cable 
> > to connect the TPDD to the Model T. Works really well no need to 
> > crimp anything just all very straightforward soldering :)
> >
> > Did need to ‘extend’ the board a little to get the connector to fit 
> > properly into the TPDD. I used an edge solder approach as you can see 
> > (Hope the image is OK to attach?) I didn’t bother with a enclosure 
> > the board is really tiny, although thought about using shrink tubing. 
> > It could of been a DB9 but I had a lot of DB25s to use up :)
> >
> >
> >
> > From: M100 <m100-boun...@lists.bitchin100.com 
> > <mailto:m100-boun...@lists.bitchin100.com>> on behalf of Brian White 
> > <bw.al...@gmail.com <mailto:bw.al...@gmail.com>>
> > Reply-To: <m...@bitchin100.com <mailto:m...@bitchin100.com>>
> > Date: Saturday, June 1, 2019 at 5:14 PM
> > To: <m...@bitchin100.com <mailto:m...@bitchin100.com>>
> > Subject: Re: [M100] dsub 25 hood that fits
> > <snip>
> >
> > Another idea is make a different pcb which goes on the tpdd end
> > instead of the m100 end. A crimp-on 2x4 idc (he said, redundantly,
> > given what idc stands for) plug does not fit in the hole in a
> > tpdd, but maybe a female 2x4 pcb header does. If you could just
> > extend a female pcb header to stick up off a pcb surface just a
> > little more, then you could have a small pcb that sits flat
> > against the back of the tpdd, and has a plug that sticks in to the
> > tpdd. That would eliminate the *excruciating* process of crimping
> > individual tiny dupont connector pins I'm using right now. Then
> > just cut the db9 off a common modem cable and solder that to the
> > pcb, and you have a full cable that was much easier to build, and
> > which fits in a M100. (Rick's original cables were easy enough for
> > him to build only because he used FB100 cables to provide the tpdd
> > plugs. I'm going for more available parts.) Only remaining problem
> > there is some sort of enclosure for the pcb. Maybe the 2x4 header
> > can be a right-angle type, and so the pcb sticks out 90 degrees
> > from the tpdd in line with the cable. Then, assuming the whole pcb
> > is small so it doesn't stick out too far, and give it a little
> > dog-bone shape, you could zip-tie the serial cable to it and
> > enclose the whole thing in simple heat shrink. I don't know if you
> > can get a right-angle header to stick out far enough from the side
> > of a pcb to allow it to reach in to the pins in the tpdd though.
> > And I don't think there's enough room for the pcb to extend inside
> > the hole either.
> >
> >
> > <snip>
> 
> 

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