http://space.com/missionlaunches/060708_sts121_eva1.html

Spacewalkers Test Shuttle Boom for Heat Shield Repairs
By Tariq Malik
Staff Writer
posted: 8 July 2006
4:45 p.m. ET

HOUSTON – Two shuttle astronauts went through the motions of an orbiter 
heat shield repair while perched at the end of an extra-long robotic arm 
during a Saturday spacewalk outside the International Space Station (ISS).

NASA astronauts Piers Sellers and Michael Fossum spent most of their 
mission’s first spacewalk at the tip of their Discovery shuttle’s 
100-foot (30-meter) robotic appendage to determine its stability for the 
delicate work that would be required to fix a damaged orbiter heat shield.

“My first impression is that it damped out a lot faster than I thought 
it would,” Sellers said of the extended arm’s movements after the tests 
were completed.

Sellers and Fossum each spent time bouncing on the end of Discovery’s 
50-foot (15-meter) inspection boom, which itself was perched at the tip 
of the orbiter’s 50-foot (15-meter) robotic arm. They leaned back and 
forth, performed typical spacewalk activities – such as grabbing a 
camera or reaching for tools – then moved close the main truss of the 
ISS for some mock shuttle tile and wing panel repairs.

“It’s like being at the end of a fishing rod, isn’t it,” Sellers told 
Fossum during the tests.

“Ain’t that the truth,” Fossum replied.

Fossum performed much of the mock shuttle repair work and used a special 
strain gauge to measure the force he applied to the station’s surface. 
Some movements went surprising easy, while others required extra effort 
and concentration to perform.

“Okay, moving in…you’ve got to let your body go out…this would take some 
practice,” Fossum said while performing a mock shuttle wing leading edge 
repair, adding that he had to lift his toes inside his spacesuit just to 
compensate for the orbital boom’s motion.

Discovery’s STS-121 mission is NASA’s second shuttle test flight since 
the 2003 Columbia accident. Today’s seven-hour spacewalk, which began at 
9:17 a.m. EDT (1317 GMT) as the space station flew over Asia, is the 
first of two extravehicular activities (EVAs) directly aimed at testing 
orbiter heat shield repair methods. Additional repair techniques will be 
tested during the flight’s third spacewalk currently set for Wednesday.

NASA developed Discovery’s orbital inspection boom in direct response to 
the Columbia tragedy, in which heat shield damage led to the loss of one 
orbiter and seven astronauts. The boom has been used on two missions – 
Discovery’s STS-114 flight in 2005 and the current STS-121 spaceflight – 
to scan the shuttle’s heat shield for damage.

Engineers on Earth will pore over the results of today’s tests to 
determine just how effective Discovery’s orbital inspection boom can be 
as a work station.

Tony Ceccacci, lead shuttle flight director for Discovery’s STS-121 
spaceflight, said Friday that today’s tests would help engineers decide 
whether repairs can be staged from the boom as is, or whether a 
specialized workstation would have to be developed to attach to its tip.

Railcar Repair

Sellers and Fossum appear to have breezed through their first task in 
today’s spacewalk: putting the mobility back into the space station’s 
railcar-like Mobile Transporter.

Less than one hour into their spacewalk, the astronauts installed a 
blade blocker into a cable cutter system on the top – or zenith – side 
of the Mobile Transporter. The fix will prevent a guillotine-like blade 
from inadvertently slicing a power, video and data cable as the Mobile 
Transporter moves along the station’s main truss.

A similar cutter system on the bottom – or Earth-facing, nadir – side of 
the Mobile Transporter inexplicably fired on Dec. 16, 2005, and severed 
a backup cable.

An attempt by the space station’s previous crew to safeguard the 
remaining cable from the same glitch failed when Expedition 12 commander 
Bill McArthur was unable to drive a safing bolt into the mechanism 
during a February 2006 spacewalk. He and then-station flight engineer 
Valery Tokarev removed the cable from the cutting system entirely to be 
safe, but the fix effectively immobilized the Mobile Transporter.

The Mobile Transporter is a vital piece of ISS hardware because it 
serves as moving base for the station’s robotic arm and a carrier for 
large pieces of hardware, such as a new solar array tower slated to be 
delivered to the orbital laboratory in late August.

With Sellers and Fossum’s Saturday repair, the Mobile Transporter can 
now be moved into position for the next STS-121 spacewalk – set for 
Monday – when the two astronauts will replace the railcar’s baby 
grand-piano-sized Trailing Umbilical System (TUS). It was the TUS 
system’s cable that was severed in the Dec. 16 glitch. Replacing it will 
add full redundancy to the Mobile Transporter and pave the way for later 
space station construction.

“Hey there’s the TUS,” Fossum said as the initial Mobile Transporter 
repair was completed. “We’ll see you again another day.”

Today’s spacewalk was the fourth EVA for Sellers and the first for 
Fossum, who is also making his first spaceflight with Discovery’s 
STS-121 mission.

“There’s a large planet below me, so that’s good,” said Sellers, who 
later saw his homeland, England, and Ireland pass beneath his 
spacesuit-clad boots. “Oh my goodness, it’s a beautiful day in Ireland.”

By the numbers, today’s spacewalk marked the 66th EVA in support of the 
space station and the 19th staged from its Quest airlock.

“God, this is a mind-blowing trip,” Fossum said of the spacewalk.



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