David,

Are you still using the standard (steel) radiator pipe on the passenger
side. If so, it is probably leaking from there. The steel pipe is pressed
into the alloy housing and has a tendancy to leak over time or after being
"disturbed".

I fixed this problem by having the steel pipe removed and using an alloy
pipe tig welded into place. Only thing is, no heater T piece, but for me
that was no issue.
Check out the link to my website below. The second picture shows the alloy
pipe in place.

http://www.angelfire.com/retro/mpamotorsports/page3.html

Bad news is, that to fix it you will need to pull the front timing cover
off - which of course means pulling down half the engine again. Hopefully
it's something else, but I have had the same problem before.

Good luck.

Mark.

----- Original Message -----
From: "David Hirst" <[EMAIL PROTECTED]>
To: "'Ozdat'" <[EMAIL PROTECTED]>
Sent: Thursday, June 13, 2002 12:03 PM
Subject: Water leak


> Hey list
>
> I've just put my rebuilt FJ back in my 1600 and I've got a water leak
> problem.
> Initially it looked as though it was dripping from the water pump housing
> which I took off  and resealed etc..
> Put it back on and it's still dripping from the same spot underside.
> Before I pull it all apart again I thought I might throw it out there and
> get some idea's of what you guy's think it might be or where I should
look.
> It's not pissing out, more of a constant drip which is not affected by
> pressure either.
> Thanks for any idea's/suggestion's
>
> Cheer's
> Dave
>
>
>

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