Send them to us and we'll return them this weekend.

Luther

OK Don wrote:
> The intake valve guides were within tolerance, the exhaust guides are now new.
>
> Yes - we bought a complete set of new head bolts and installed them.
>
> The prechambers didn't look al that gunked up - we did clean them
> before re-installing, but mostly the exterior. All of the balls inside
> look fine from the top. Might need to pull #1 and carefully clean the
> fire holes.
>
> Lacking anything else to do, we made capture/measuring tubes from 5cc
> syringes - took the plunger out of the piston, shoved the pistons all
> the way in, then hung them over the injection line ends. Cranked the
> engine till #1 had fuel up to the 3cc mark. Took them all off and
> compared - all had 3cc of fuel, eliminating the possibility that the
> IP wasn't delivering an equal amount of fuel to all injectors (at
> least by a gross amount).
>
> Next we took the 5 old injectors that I've had lying around from a NA
> 617. Saw that they are rated at 115 bar while the proper injectors for
> the 603 are 135 bar. We puuled the first 5 injectors and swapped in
> the old ones.
> The engine idled MUCH smoother than it had before. We tested each cyl.
> again by lossening the injection line, and found that 1 and 6 made the
> most difference, 2 made very little, and 3, 4, and 5 made some. The
> "no difference" had moved from 1 to 2. There was still some white
> smoke, but much less than before (not enough to dampen the enthusiasm
> of the mosquitoes).
>
> Our conclusion now (despite the earlier test where swapping an
> injector between 1 and 6 made no difference), is that the set of
> injectors need a rebuild.
>
>   

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