We decided to pull the engine/tranny combo rather than continue to fight it
in place. It took a 24oz. hammer to get the 6 point socket onto the buggered
bolt. We would not have been able to do that in the car. This engine/car
seems to have double the wires and vacuum tube that a 123/61x car does.

The worst is the harness for the AC - it comes from the firewall forward
between the oil filter canister and the fuel heater, goes down, then turns
90 degrees to run towards the from of the engine between the block and the
IP, exits at the front of the IP with a 90 degree turn towards the 9cars)
left fender, then splits itno three or four sections.
The 3 or 4 sets of wires are in a plastic shealth, that is still flexible at
the firewall, but the rest of it is now stiff and brittle. It had to be
broken in at least three places to get these wires off of the engine so we
could pull the engine out.

The resoult however, is that we have connection labels on 25 items for
re-assembly, the engine and tranny are out of the gold car and seperated.

We found that the pilot bearing in the end of the crank fell apart - the
inner race came out with a little finger pull, the ballsthen fell out.
However, the outrace (inside the crank), was tight! Ended up buying a 3 jaw
pilot bearing puller (
http://www.harborfreight.com/cpi/ctaf/displayitem.taf?Itemnumber=4876) at
harbor frieght, had to grind down the ends of the jaws to allow them to grab
the bushing sleeve behind the bearing, then it pulled the bushing (spacer
ring) and bearing outer race right out. It was a good investment of $17.00.

The faces of the flywheel and pressure plate are nice and smooth. The clutch
disk is worn to within approx. .010-.015" of the rivets on one side, so I'm
glad we ordered a new disk, in case we needed it. The old disk has the MB
star stamped on it, the new one is Saches. The car has over 175,000 miles
(when the odometer and speedo stoped working). If this was the original
clutch disk, I'm impressed at how long it lasted.

Tomorrow we'll pull the engine/auto tranny from the blue car - hope
we're faster on this one!
On Sun, Mar 14, 2010 at 9:01 PM, OK Don <okd...@gmail.com> wrote:

> Might end up that way - there are way too many tangles fo wires and vacuum
> hoses for such a small Diesel engine, built 26 years ago. I still can't see
> where the 1/2 inch thick group goes after it disappears under the IP, even
> after removing the airbox.
>
>
> On Sun, Mar 14, 2010 at 7:46 PM, Peter Frederick <psf...@earthlink.net>wrote:
>
>> This sort of thing is why I always recommend pulling them both at the same
>> time.  By now, you'd be going back in....
>>
>> Peter
>
>
>  --
> OK Don
> Panic! (the national past time).
>



-- 
OK Don
Panic! (the national past time).
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