I haven't paid attention to recent advances, but I had some 200A PWM controllers that easily fit in my palm and cost less than $50. I think the resistance across the transistor bank was around .002 ohm,

Peak voltage is also an issue.  Silicon gets expensive when
you need both voltage- and current-handling ability.  Still,
I haven't been keeping up much.  I know that heavy-current
applications are using IGBT's instead of FET's now, because
it caps the voltage drop.  For a car, though, where most of
the time you're at cruising (lower) power probably the FET
pack would be superior.

I always figured the way to go would be four brushless motors built into the hubs, with four separate controllers and a computer to give it 4wd, traction control, and regenerative brakes with ABS. For a redundant braking system, Girling front calipers from a Saab 99 would give you a handbrake that can lock the front wheels at 80mph.

Regen braking is feeble, you'd still need a good set of service
brakes for safety, whether or not they were SAAB-ey.  I wouldn't
want to bet my life on active braking.

I agree that four wheel motors would probably be the best
for a true electric fresh-from-scratch vehicle.  For a retrofit
It's still a nice fantasy to pop the engine off the tranny
and bolt on an electric motor, then fill the engine bay with
batteries.  Lead-acid's a bit too heavy for that configuration,
though, so the price would go way up.

-- Jim



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