Set the valves to about 0.010 extra clearance and drive for a bit. If they were tight, you can get carbon buildup on the stems, keeping them from closing properly. They will go tight again very quickly as the carbon wears off, and you still don't have them closing properly.

The other thing I would suspect is a bad head gasket. Not a huge endeavor on a 617, easier than on the 603.

One final possibility is bad spray pattern on #4 and #5, leading to carboned up rings. Good injectors should clear that up.

Peter

On Feb 16, 2012, at 5:28 PM, glenn brown wrote:


I've posted a query about this previously but didn't obtain much to look for regarding my '85 300TD rough idle and serious smoking (white) upon cold startup. After ~ 2 min. warmup, the idle smooths out and the smoking ceases. Note: the car does not burn any oil, nor does it lose any coolant and the glow plugs and circuit are all OK. I took the car to a M-B indy in town and they suggested possibly low compression, so I had them do a compression check on a cold engine and they obtained the following compression check numbers:
#1 Cyl.         430 psi
#2   “            445  “
#3   “            430  “
#4   “            320  “
#5   “            320  “

This shop said the M-B spec for the maximum pressure deviation between cylinders should be no more than 43.51 psi and they question either sticking oil rings in #4 & #5 or misadjusted valves. Since I do my own valve adjustments on both my '84 300D and my '85 300TD, I'm convinced the last valve adjustment (<1000 mi. ago) is OK and the rough idle and serious smoking issue was present when my brother owned the car, but it's easy enough to check the valve clearances which I plan on doing tomorrow. Also note, for those who may not remember, at the suggestion of possibly the best M-B mechanic in the Pbgh. area, I replaced the valve stem seals on the 300TD in summer 2011.
Any suggestions?

G. M. Brown
Brevard, NC
                                        
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