How long will it take to build the space ship?
-- 
Max Dillon
Charleston SC
'95 E300, '87 300TD, '73 Balboa 20

Rich Thomas <richthomas79td...@constructivity.net> wrote:

>I tried to send pics but they got hung up in the Listmom's approval 
>list.  I'll try later to attach them or something.
>
>    Here is screen grab of the vid I made the other day that shows the
>    machine, mostly, and you can see the old laptop to the right that
>    drives the controller (which is under that switch box).  The whole
>    thing is sorta bodged but it works pretty well. I keep saying I am
>    going to get it cleaned up and organized but....
>
>    The bottom pic shows a bevel bit engraving text outlines -- you can
>   do inside the lines (pocketing), on the lines, or outside the lines,
>    whatever you want.
>
>    I use a free program called Cambam to do designs, then create gcode
>   from the designs (gcode are the commands that tell the machine where
>    to go in 2.5D), then that gets loaded into a program called Mach3
>    that actually sends the gcode commands out the parallel port to the
>    stepper motor controller and drives them to turn the lead screws
>    which moves the router around.
>
>    On the pic you can see the screws and slides for the Y and Z axes, 
>    the whole gantry slides on 1/2" rods that are under the table.  You
>   can see one stepper in the back that drives the Y axis.  I scavenged
>    those out of old Laserjet III printers, they are quite strong and
>    have 1.8deg per step, so 200 steps per rev, and the lead screws are
>    10 pitch, so that gets me down to 0.0005in resolution which is
>    pretty good, though there is more slop in the system than that, but
>    not really noticeable.
>
>    Note that if you wanted to build one of these on the cheap, you can
>    use some common materials and driver boards and software, and a
>    Dremel -- you could probably get one going for about $100, maybe
>    less if you worked at it.  I probably have about $500 in this one,
>    the precision slides, lead screws, and bearings and nuts were kinda
>    pricey but give it some good performance.  The driver board was a
>    $100 kit.  I have a power supply I got from a surplus shop, it came
>    out of an old film developer and is pretty cool.  You can build one
>    for not much too using common components.
>
>   I have a single axis driver I built with an Arduino, I think it will
>    do 2 axes, and I could drive 2 boards with the Arduino, so that is
>    pretty cheap stuff.  I built a test rig from some threaded rod and
>    nuts and some wood scrap, driving it with an old stepper motor from
>    a printer or scanner or something, and a power supply from an old
>    Laserjet.  Even with the random bits I had laying around, the thing
>    has pretty good repeatable accuracy.
>
>    I think a linux program has been ported to a Raspberry Pi, a $30
>    computer, so that eliminates the need for a laptop or desktop
>    machine, just hook that to your stepper drivers and you are off and
>   running.  The laptop I am using was my daughter's old HS machine, it
>    died a year ago so I found one on eBay for $29 just like it, popped
>    the HD in and up and running again.  Any old desktop would do too,
>    long as it has a parallel port for Mach3.
>
>    I could probably build the frame out of metal extrusions but not
>   sure what it would do for me at this point for things I use it for. 
>    I have actually done some really nice things with it, a very cool
>    adjunct to classical woodworking.
>
>    If anyone is interested I could give you a straightforward tutorial
>    on how to get up and going -- there are lots of kits and plans out
>    there for machines, from really cheap to really nice, I sorta just
>    made one similar to a kit a friend bought, did not take long once I
>    got the parts together.
>
>
>--R
>_______________________________________
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>
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