Parts price is about half of that... 
http://www.idparts.com/adblue-heater-repair-kit-p-4910.html
Doesn't look like too difficult a repair: 
https://forums.tdiclub.com/showthread.php?t=438458
-Curt

 

      From: OK Don <okd...@gmail.com>
 To: Curt Raymond <curtlud...@yahoo.com>; Mercedes Discussion List 
<mercedes@okiebenz.com> 
 Sent: Wednesday, December 23, 2015 1:05 PM
 Subject: Re: [MBZ] OT: Golf heater fan
   
On the VW theme - we drove the Passat to Utica, NY and Boston over the 
thanksgiving week (or two). The day before we were to leave Boston for home, 
the check engine light came on. The car was still running fine, so I took it to 
the local dealer for a diagnosis. Turns out that the "Ad-Blue heater" module 
has failed. They recommended that I drive it home and deal with it here at my 
leisure, which I did yesterday. Our local dealer confirmed the diagnosis, but 
doesn't have the part in stock. He did quote $1000 +/- for the job, and of 
course, the car is out of warranty. They are checking to see if the extended 
warranty covers this part . . .  It looks like most of the $1000 "customer 
loyalty" bribe money from VW will go back to them to fix the car, if we get it 
repaired. Since it's part of the emissions control system, and that system 
doesn't do anything now, why bother to "repair" it?They did tell me that the 
"fix" for the emissions system on the 2.0 Diesel is just a re-programming.
On Wed, Dec 23, 2015 at 9:10 AM, Curt Raymond via Mercedes 
<mercedes@okiebenz.com> wrote:

Since you guys (other than Loren) seem to have taken off from working on cars I 
guess I'll relate the latest on the '05 VW Golf.
My wife rarely complains so it'd been a couple months before I realized that 
the heater fan only comes on when using the highest position. A quick Google 
shows that this is a pretty common problem that is probably failure of the 
thermal switch on the resistor pack. A whole pack is available for less than 
$20 or I could just replace the switch itself for $1 (gotta buy 5 though). I 
opted to order new thermal switches and crimp in a new one.
The failed switch is probably just a symptom of the actual problem which is the 
fan getting cruddy so I pulled the fan (not as easy as a 123 fan but easier 
than a 201), hosed out the bearings with carb cleaner, then sprayed or dribbled 
a variety of lubricating fluids back in to loosen things up. I had the best 
success with Kano Kroil which also smells nice. Its not completely loose but 
its much easier turning than it was. Since the fan isn't so hard to replace 
I'll run it like this and replace if needed.
Amazon has a URO fan for cheap cheap but I refuse to go for it, I like the car 
too much.
Sadly the new thermal switches won't be in until next week so I can't call this 
a win. I'll let you know the final result when we get there.
-Curt
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-- 
OK Don
“Travel is fatal to prejudice, bigotry and narrow-mindedness, and many of our 
people need it sorely on these accounts.” – Mark Twain"There are three kinds of 
men: The ones that learns by reading. The few who learn by observation. The 
rest of them have to pee on the electric fence for themselves."WILL ROGERS, The 
Manly Wisdom of Will Rogers2013 F150, 18 mpg2012 Passat TDI DSG, 44 mpg1957 
C182A, 12 mpg - but at 150 mph!

  
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