In a message dated 1/8/2007 12:55:09 A.M. US Mountain Standard Time,  
[EMAIL PROTECTED] writes:

Eventually I dismantled my 300GD engine ( OM617.91 ) and discovered  a
crack on cyl #1 between the two valves. Engine has never overheated  in
last 6 years I have had it and water usage is negligable ( 0.5 l /  20000
km ). Is this problem commonplace ? 



Peter,
 
I have replaced cast iron heads on the four cylinder 616, and my current  617 
car.  In both cases, you KNOW they are leaking and the engine overheats  
forthwith.  When I began overhauling my 79, I found that the used head ( on  
there 
6 years)had a crack between the valves but had never shown a sign of  
leaking.  I think some cracks are common and can be ignored.  Sign of  leakage, 
such 
as water consumption and steam cleaned combustion chambers should  NOT be 
ignored.
 
I also have an aluminum 603 head  (#18) that was cracked between the  valves 
on number 6 cylinder, and it did not show signs of leaking either.  
 
Of course, if someone was paying a shop to rebuild an engine, the  incidental 
cost of $550 for a new bare head would be a good insurance  risk.  
 
Regards,  

Jim  Friesen
Phoenix AZ
79 300SD, 264 K miles 
98 ML 320, 146 K  miles

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