Well, fool that I am it turns out that in the haste of the on-the-road
repair attempt I had jumpered the wrong two pins on the fuel
pump/kickdown relay.  (Pin 87k is not the same as pin 87.)  When I
jumpered the correct two pins the pump ran.  (That would have made
getting it home a lot easier!)  On the plus side, this mistake did
cause me to take apart the connections on the fuel pump, for which the
protective boots were all torn up.  I taped up the boots and potted
them in Shoe Goo, this should help keep the water out of these
connections.

Anyway, I put the relay on the bench and it didn't feed power to the
pump output unless the start pin was asserted.  It might be supposed
to give it a burp of a second or so at key-on as well, though I only
infer this from the 560 SLs' behaviors.  (And obviously it also
didn't feed power when the engine is running.)  I opened it up to
find the usual sort of vintage circuit: two CMOS 4013 dual-D
flip-flops, two 555 timers, four transistors, nine diodes, two
electrolytic capacitors, two trim pots, one thermistor, two relays,
and the usual handful of resistors and capacitors.  Highly repairable,
in other words.  The solder was starting to look a little oxidized, I
suspect that this thing will succumb to a resoldering.  The relay box
is labeled with "5300/min 8Zyl.12V", a Bosch logo and "896377",
"Kickdown", and has what looks like a date code on it: 27-02-1997.  If
so this certainly isn't the original!  And if so, isn't much of an
advertisement for Bosch electrical part longevity.

So I resoldered it, first giving it a good wire-brushing with the
Dremel to remove oxidation.  When reinstalled in the car, it started
and ran.  That's $155 I don't need to spend!  (The fuel pump, also
unnecessary, is $250.)  There was still no key-on burp, so I guess
that's a feature of later cars.

I then cleaned off the differential fill plug and removed it.  (It has
a non-factory gasket on it, and the plug has been chiseled, though the
hex socket is still in good shape.)  The oil was low, but not
dangerously so.  I put in 1/2 quart and put the plug back in, lowered
the car, and took it for a little test drive.

It drove well, the engine and transmission seemed as it should, the
brakes worked well.  (Perhaps not perfectly, it did pull a bit.)  It
seemed to have the requisite amount of power for the 3.8l motor,
though I've no prior experience with them.  There was some rattling
from the RF corner of the car on the gravel washboard, there may be
some loose suspension.  I'll have a look at that sometime.

I tried the cruise and it didn't work, though I recall the PO saying
something about that it should be disconnected because he thought it
could self-destruct trying to use it when it was flakey.  It may be
unplugged somewhere.

-- Jim


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