Timing is 100% controlled by the IP & the injector is just a poppet valve.

Weak spring pressure affects the spray pattern, not the injection timing &
this causes the clatter.

Another failure is a leaking injector which can leak fuel into the
pre-chamber during the intake stroke & cause nailing.

Thanks,
Tom Hargrave
www.kegkits.com
256-656-1924
 

-----Original Message-----
From: [EMAIL PROTECTED] [mailto:[EMAIL PROTECTED]
On Behalf Of dave walton
Sent: Sunday, August 12, 2007 4:27 AM
To: [EMAIL PROTECTED]; Mercedes Discussion List
Subject: Re: [MBZ] thoughts on diesel clatter

My experience has been that diesel clatter is caused by weakening of
the spring in the injector. That causes it to fire at a lower
pressure. Eventually it injects the fuel so prematurely that it
ignites while the piston is still on the upstroke.

-Dave Walton

On 8/11/07, John M McIntosh <[EMAIL PROTECTED]> wrote:
> Well since my 500SEL is busy having a rebuilt transmission installed
> I was forced to cart four people across the rockies up the Coquihalla
> Highway  5 to 8% grade for nearly 3000 feet of altitude in the 92
> wagon.  For reference the OM603 will only do 75 mph flat out up the
> 8% grade, water temp rose from 85C to 100C.  That and another 500
> miles of mountain driving and 250 miles of flat land.
>
> After all this my wife noticed the clatter is *much* louder at idle,
> much more clatter/bearings bouncing/burbling kinda noise.
>
> I wondering if I knocked loose lots of carbon (mind our normal
> driving over the last 40K miles has been highway), and it's causing all
> this racket? Well that or blew a exhaust gasket (don't think so) or
> muffler joint.
>
> PS Saturday night in a unnamed rednecked city, never seen so many
> chipped dodge ram 3500s. When they stomp the throttle at the
> intersections, billowing clouds of black diesel smoke, same on the
> highway, mind at 80 mph it's lots of roar and smoke, not much
> acceleration, no need to check blind spots you sure can hear them.
>
> John
> 1983 300TDt  385k Kilometers (mobil 1 Delvac)
> 1990's 300TDt  202k Kilometers (mobil 1 Delvac)
> 1993 500SEL 194k Kilometers (mobil 1 Delvac)
>
>
>
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