Hi All,
I have a situation with minimum 50gpm flow year round (I have been
measuring for 5 years, through drought and different seasons). 

My wife and I are planning to rebuild the remnants of a small dam on
the creek which would provide about 4' head. We estimate we could
generate 1 to 1.5 amps here.

We are on a budget, and a prebuilt micro hydro unit is out of the
question, at least the ones I've seen so far ($1,000 and up).

If we were to use an off the shelf auto/truck alternator w/ brushes,
how long can we expect the brushes to last running 24/7? Are PM
alternators available, and how pricey are they?

My second dilemma is predicting the best turbine type and size, and
pulley ratio to obtain the highest RPM at the alternator with the
available water flow. Is there a method to help make these decisions?
If we fabricate some sort of squirrel cage type turbine, how do I
decide the optimum radius of the unit?

Thanks so much for any help!
Bill








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