Today I replaced the expansion valve and receiver/drier.  The ac expansion
block was the only area showing significant signs of the dye, so I hope the
r12 stays in the system.  I did recover the remaining r12, which was really
only enough to slightly cool the car at night.  Using the vacuum pump we
pulled a vacuum of 30 for an hour then filled up the system.

Next tasks for my car:

- replace brake master cylinder
- install track pads and new front rotors
- headliner replacement
- fix power locks - none are working

Larry, whats on your list?  :)


On Sun, Jun 17, 2012 at 12:04 AM, Les Noriel <[email protected]> wrote:

> I too am doing this on my Corrado. I am replacing the expansion valve and
> all of the green O=rings as well as the reciever dryer. All of these
> obtainable and inexpensive from partsgeek.  I decided to also replace the
> high pressure switch. All of these arrived yesterday along with my vacuum
> pump
>
> Les
> On Jun 16, 2012 7:44 PM, "Galen Bergthold" <[email protected]> wrote:
>
> > That should be the AC expansion valve block. The 4 AC o-rings on this are
> > replaceable. Might also consider a new Receiver/Drier if refilling the AC
> > system.
> > GB
> >
> > > Date: Sat, 16 Jun 2012 22:04:14 -0400
> > > From: [email protected]
> > > To: [email protected]; [email protected]
> > > Subject: Re: [a2-16v-list] Rebuilt ac compressor
> > >
> > > I injected some dye and oil a couple weeks ago.  The compressor has a
> > very
> > > slight amount of dye coming from a spot toward the pulley, but it
> doesn't
> > > appear to be leaking where I suspected.  However, the system does have
> a
> > > pretty good leak coming from the connection block near the firewall
> > > passenger side.  3 of the 4 connections had strong signs of dye.  Are
> > those
> > > 4 connections just sealed with o-rings?
> > >
> > > On Thursday, May 24, 2012, Chad Rebuck wrote:
> > >
> > > > Thanks for the discussion guys.
> > > >
> > > > I know the compressor functions perfectly I just suspect it is
> leaking
> > > > around the shaft.  I'll inject some dye along with the r12 freon this
> > > > weekend and see if I can confirm the leaks.  My dad purchased a r12
> > tank a
> > > > long time ago and my 90 gli is the only car still on r12.  We do
> have a
> > > > vacuum pump too since we do work on ac systems now and then.
> > > >
> > > > I was really not looking forward to removing everything needed to
> reach
> > > > the evaporator and expansion valve connections to replace o-rings :(
> >  maybe
> > > > it is easier than I'm thinking.  I can't remember if I've ever had
> the
> > > > heater/ac coil box out of this car before.
> > > >
> > > > On Thu, May 24, 2012 at 11:34 AM, Matthew Yip <[email protected]>
> wrote:
> > > >
> > > > Compressors rarely fail - think of them like a coil, either they work
> > or
> > > > they don't.  Some of the newer compressor have dainty electrical
> > connectors
> > > > that render them useless (which is both expensive and frustrating)
> but
> > > > that's another matter.
> > > >
> > > >
> > > > One of my buddies purchased a Harbor Freight vacuum pump to perform
> a/c
> > > > work.  I haven't used it yet but from what I'm told, it really
> sucks...
> > > >
> > > >
> > > >
> > > >
> > > > >________________________________
> > > > > From: Charlie Russo <[email protected]>
> > > > >To: Volkswagen a2 16v discussion list <[email protected]>
> > > > >Sent: Thursday, May 24, 2012 8:07 AM
> > > > >Subject: Re: [a2-16v-list] Rebuilt ac compressor
> > > > >
> > > > >I agree with others here. Unless you have CONCRETE, ABSOLUTE, proof
> > that
> > > > the
> > > > >compressor is the source of your problem, checking the ENTIRE system
> > for
> > > > >leaks is the way to proceed.
> > > > >Also agree with Matthew that should a compressor purchase be
> necessary
> > > > stay
> > > > >away from auction sites & craigslist for this part unless you like
> > > > gambling
> > > > >that the used/rebuilt part will actually work.
> > > > >
> > > > >The A/C system in my 1985 Golf Daily Driver leaks some. (original
> > > > compressor
> > > > >BTW). When it gets to the point where it does not cool as well I
> just
> > add
> > > > >some freon once a year or so. Just not enough time to trouble shoot
> > and
> > > > find
> > > > >the source of the leak.
> > > > >
> > > > >
> > > > >
> > > > >-----Original Message-----
> > > > >From: Matthew Yip
> > > > >Sent: Wednesday, May 23, 2012 10:54 PM
> > > > >To: Volkswagen a2 16v discussion list
> > > > >Subject: Re: [a2-16v-list] Rebuilt ac compressor
> > > > >
> > > > >I wouldn't buy a rebuilt compressor from Fleabay - too many risks
> that
> > > > >you'll end up with a lump of aluminum.  That said, buying from
> > Rockauto or
> > > > >similar would be a safer bet if you want to buy on-line.
> > > > >
> > > > >As for your leak - most likely it's a dry o-ring.  You could
> probably
> > just
> > > > >pull the lines and replace all the o-rings.  Then evacuate the
> system
> > and
> > > > >refill it with a sealer and an oil charge.
> > > > >
> > > > >
> > > > >
> > > > >>________________________________
> > > > >> From: Jack Simon <[email protected]>
> > > > >>To: Volkswagen a2 16v discussion list <[email protected]
> >
> > > > >>Sent: Wednesday, May 23, 2012 7:17 PM
> > > > >>Subject: Re: [a2-16v-list] Rebuilt ac compressor
> > > > >>
> > > > >>Don't just look at the compressor, have it professionally leak
> > checked
> > > > with
> > > > >>a dye injected into the system, there are a ton of places it could
> be
> > > > >>leaking, all of which are expensive to repair.  Mine still leaks
> but
> > > > being
> > > > >>in south central PA, it isn't that critical to me, being near St.
> > Pete
> > > > >>makes a helluva difference!!
> > > > >>
> > > > >>On 23 May 2012, at 18:34, Chad wrote:
> > > > >>
> > > > >>I may have a leaking compressor on my 90 16v.  What experiece do
> you
> > > > >>guys have with rebuilt compressors?  Price range is rather wide
> from
> > > > >>what I saw on eBay.  I'm also considering having the hoses rebuilt
> > > > >>depending on cost.  An ac charge lasts only 4 months at this point
> > and
> > > > >>the compressor is attracting lots of oil/dirt.  I'll do some leak
> > > > >>detection too to be sure.
> > > > >>
> > > > >>_______________________________________________
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> > > > >>[email protected]
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> > > > >
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> > > > >
> > > > >
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