The fuel pumps can easily be damaged just by running the car out of fuel.
One time, I was driving home from work, and noticed the fuel gauge was
reading very close to empty. I decided I would easily make it home, and
planned on getting gas on the way to work the next day. But when I started
the car the next morning, the gauge now read a little higher, so I assumed
I would easily make it to work, and would get fuel at lunch. I Made it
almost to work when the car died. The Fuel gauge was still reading above
the last line, so I didn't believe I was actually out of gas. So I
attempted to restart the car for a few minutes. Big mistake. I called AAA
and they brought a couple of gallons of gas. Car wouldn't start. I had it
towed to the shop where I had work done on the car when I didn't have time
to do it myself (New Dimensions - remember them?). Turned out I had fried
both pumps because they overheated since they are intended to be cooled by
the fuel. About $500 later, I had learned a very expensive lesson.

~Holland
On Mar 1, 2016 11:58, "Larry Velez" <la...@sinu.com> wrote:

> Good point on the fueling system.   Bad gas (Ethanol is the devil!),
> clogged fuel filter, clogged fuel lines, failing fuel pump(s) or failing
> injectors could definitely contribute to running issues – I would imagine.
>
>
>
> -Larry
>
>
>
> *From:* mk2-16v@googlegroups.com [mailto:mk2-16v@googlegroups.com] *On
> Behalf Of *Holland Phillips
> *Sent:* Tuesday, March 1, 2016 1:42 PM
> *To:* mk2-16v@googlegroups.com
> *Subject:* RE: [mk2-16v] how do i find out what engine i have?
>
>
>
> I just thought of something. Any chance the fuel in the tank could be
> contaminated? Since I think you said you're in California, the fuel here is
> probably the worst in the U.S.. With the ethanol and other crazy additives
> that's in it, it has an extremely short shelf life.
> An other thing, I wonder how the fuel pumps are? If either the main or
> transfer pump aren't healthy, that can cause weird running problems. The
> easiest way to check the pumps is to disconnect the input line at the fuel
> distributor and have someone turn on the ignition for a second. You should
> get a really healthy stream of fuel. As I recall, the main pump operates at
> around 50psi, give or take.
> We're reaching for straws at this point, so the more you check that looks
> correct, that's fewer possibilities to deal with.
>
> ~Holland
>
> On Mar 1, 2016 10:15, "Larry Velez" <la...@sinu.com> wrote:
>
> I just checked and Marren is still in business and still rebuilding
> injectors of all ages:
>
>
>
> https://www.injector.com/
>
>
>
> https://www.facebook.com/MarrenFuelInjection/
>
>
>
> -Larry
>
>
>
> *From:* mk2-16v@googlegroups.com [mailto:mk2-16v@googlegroups.com] *On
> Behalf Of *Holland Phillips
> *Sent:* Tuesday, March 1, 2016 12:56 PM
> *To:* mk2-16v@googlegroups.com
> *Subject:* Re: [mk2-16v] how do i find out what engine i have?
>
>
>
> I agree with you Chad. At this point, I would perform a compression test.
> If that looks good, then I'm at a loss as to where to go next. Maybe look
> at the injectors. It's probably easier and cheaper to try and find some
> used, hopefully known good injectors, even if it's only one. Then you could
> swap them one at a time and see if you find a bad one. There are a couple
> of companies that do balancing and blueprinting of Motronic injectors. I
> had mine done by Marren Motorsports back in the mid '90's, so I don't know
> if they're still in business. They could perform just testing to check for
> flow and pattern.
> Beyond that, I just don't know.
>
> ~Holland
>
> On Feb 29, 2016 18:21, "Chad Rebuck" <chadreb...@gmail.com> wrote:
>
> The key in the cam gear is only there for the alignment until the bolt is
> tightened. It doesn't really hold the cam gear in place once the bolt is
> tightened.  Same for the crank pulley too.  The key can break if the bolt
> gets loose enough for it to turn.
>
> I'm just curious how the engine sounds as you said it ran smoother for a
> short while when you opened up the throttle.
>
> I'm about out of ideas.  If you take it to a shop the first thing they're
> going to do is check the timing again and check the compression I bet.
>
> On Feb 29, 2016 9:05 PM, "damac2004" <damac2...@sbcglobal.net> wrote:
>
> im afraid to run this car for long but what would be better, a video from
> the engine bay or tailpipe?
>
>
>
> i didn't change the plug order, etc. when doing all this work, just popped
> the distributor off and layed it in engine bay with battery out.
>
>
>
> the cam i took off the car did have the cam gear tooth broken but it
> didn't move based on how the keyway lined up, is that surprising?  i bought
> another cam pulley off a vortex member and he sold it to me the exact same
> way and told me every one he has taken off came the same way?  i thought
> that was nuts but have seen through forums searching it has happened to
> others.  i got a new cam pulley while doing all this work and its still
> fine.  and i have to assume the crank is fine as well since it was good
> running and all the marks are lining up correctly still.
>
> On Monday, February 29, 2016 at 5:56:38 PM UTC-8, chadrebuck wrote:
>
> Also check that the cam sprocket is located in the right place on the cam.
> If the tooth broke off of the cam gear then it could rotate causing the
> timing to be incorrect. Did you mention that the cam sprocket had a broken
> locating tooth?
>
> On Feb 29, 2016 7:47 PM, "Chad Rebuck" <chadr...@gmail.com> wrote:
>
> Changing the cams out will be a waste of time. What did you do to verify
> the spark plug wire order? Can you take a video of how the car is running?
>
> On Feb 29, 2016 7:39 PM, "damac2004" <dama...@sbcglobal.net> wrote:
>
> i put the techtronics chip back in and put the older throttle body back in
> with no changes in how the car is acting.  i also checked grounds and ran
> some extras to the bundle on head, etc. just in case.
>
>
>
> my issues make for a useless car, no way it could be driven.  so my
> problems seem way beyond the little tuning people do to get their cars
> running right.  this car ran and drove when i got it with very old and worn
> injector seals and numerous vacuum lines with holes in it. it ran its best
> when hot and on the throttle never gave out on me or died. although it had
> goofy issues with starting consistently and idling a little
> high/rough/inconsistent at times.
>
>
>
> and i see people mention 02 sensors and cts making for a rough running car
> possibly but again this is way worse than that.
>
>
>
> i'm stuck so tomorrow i am going to put the old cams, etc. back on and
> cross my fingers.
>
> On Saturday, February 27, 2016 at 8:41:59 PM UTC-8, hollandphillips wrote:
>
> Since the Mk 2 cars were all pre OBD, they had only one O2 sensor which
> was mounted before the cat. So the ECU never knew if the cat even existed
> or was functioning properly. Now that I think about it, if the O2 sensor
> has no output, or was not connected, the ECU will go into "safe mode",
> which is full rich. Hence your poor fuel mileage. I also recalled that the
> O2 sensor on the Motronic cars is a three wire type, which means it has a
> heater, so its output will become valid more quickly in order to reduce
> emissions. All this is bringing back memories of all the 16V trivia I
> acquired over the years. 😐
>
> ~Holland
>
> On Feb 27, 2016 20:00, "damac2004" <dama...@sbcglobal.net> wrote:
>
> i could test compression but it it did drive fine before i tore it all
> apart, after this incident.
>
> this car had no cat so 02 sensor was laying underneath airbox this whole
> time :).
>
> i thought the car stunk and i got bad mileage but this car was fun to
> drive. i was beating on itand it pulled when i stomped on it all the time
>
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