Hi Gerd,
I observe the same problem using standard extract of North America
http://download.geofabrik.de/north-america-latest.osm.pbf
I have packed my batches and splitter output (densities, areas) into an
archive:
http://files.mkgmap.org.uk/download/292/split-poly2.7z
I have used splitter r428 and mkgmap 3669.
I hope you can repeat it with current extract, it shouldn't be much
different. I got some tiles with size like 30-60MB, 2 of them didn't
compile with mkgmap. Average size of tiles was about 12MB.
--
Best regards,
Andrzej
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