On 4/23/02 9:54 PM, "Honshells" <[EMAIL PROTECTED]> wrote:

> 
> Has anyone rebed their M17's (perhaps the M15's is the same) mast-step?  Was
> it difficult to remove?  What sealant did you use?  Can anyone recommend any
> other mast-step/compression-post maintenance, other than rebedding the step
> for water-tightness?
> 
> Thanks!
> 
> 
> 
> _______________________________________________
> http://mailman.xmission.com/cgi-bin/mailman/listinfo/montgomery_boats
> 
I did mine last year. It is important to note that the mast-step is over an
area with balsa core. I was hunting for leaks, so I decided to go after this
too. The bolt holes are either 1/4" or 5/16ths". I drilled those out to at
least 3/8" from the top, and 1/2" on the bottom. I then used a Dremmel tool
with the saw blade to ream out a core area between the two sandwich layers.
This was filled with thickened epoxy that seals the hole and serves as a
compression post or plug in the core area. The holes for the mast-step were
then re-drilled and bedded with boatlife caulk. At the same time, I also
sealed the core area exposed by the light socket plug, which is adjacent to
the mast step. 

Actually, I removed every bolt that goes through the cabin deck core areas
(there are several), drilled the holes out oversized, backfilled with epoxy,
re-drilled and bedded. This included not only the mast-step and light plug,
but also both handrails, a winch, and turning blocks and cleat for the
topping lift. So far, the deck leaks have stopped.

Howard


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