High Density Polyethylene plastic.  I don't have a density of that
particular plastic handy but it's probably very similar to UHMW (Ultra High
Molecular Weight) plastic which weighs 60 pounds/cu ft....too light to stay
down without some lead added to it...

Tod

-----Original Message-----
From: [EMAIL PROTECTED]
[mailto:[EMAIL PROTECTED] On Behalf Of Jerry
Montgomery
Sent: Sunday, September 14, 2003 11:02 AM
To: For and about Montgomery Sailboats
Subject: Re: M_Boats: Centerboard Corrosion Discussion


What is HDPE?  How heavy is it?

Jerry
----- Original Message -----
From: "dik lang" <[EMAIL PROTECTED]>
To: <[EMAIL PROTECTED]>
Sent: Saturday, September 13, 2003 8:04 AM
Subject: Re: M_Boats: Centerboard Corrosion Discussion


> I have to ask the question. Has anyone considered using HDPE for a 
> centerboard on the m-17? It is cheap compared to the alternatives, can 
> be cut with a bandsaw, no corrosion, low friction, doesn't support 
> maarine growth, needs no maint. Stainless bushings and stops could be 
> inserted as needed.  My only real concern is, will it be stiff enough 
> laterally? If
this
> is a real option would the lack of weight be of concern? could add'l
ballast
> be placed elswhere? Jerry? Bob? any comments?
>
>
> >From: John Fleming <[EMAIL PROTECTED]>
> >Reply-To: For and about Montgomery 
> >Sailboats<[EMAIL PROTECTED]>
> >To: For and about Montgomery Sailboats 
> ><[EMAIL PROTECTED]>
> >Subject: Re: M_Boats: Centerboard Corrosion Discussion
> >Date: Fri, 12 Sep 2003 00:57:53 -0700
> >
> >Jerry Montgomery wrote:
> >>Note that the M-17 centerboards were of cast iron- not steel, which 
> >>is much more corrosion resistant.  Does Mr. Warren talk about this?  
> >>Also note that
> >>the stainless wire pennant is aftermarket; we used dacron.
> >>
> >>Jerry
> >
> >Hi Jerry,
> >
> >That's interesting, dacron rope.  Is it stable when immersed in 
> >seawater? How often should it be checked and or replaced?  Would I 
> >just tie a knot?
> >
> >Yes, Nigel Warren discusses cast iron, the complete discussion is 
> >below. To summarize, he says that iron and mild steel corrode at the 
> >same rate, but have different corrosion behavior.  Cast irons with 
> >significant
amounts
> >of nickel, silicon, or chromium rust much more slowly than ordinary 
> >cast iron.
> >
> >Obviously, stainless corrodes more slowly, but it has problems with
crevice
> >corrosion, especially in areas of high flow or no flow.  I'll scan 
> >that discussion in some other time.
> >
> >Regards,
> >John Fleming
> >M-17:  "Star Cross'd"
> >
> >----
> >
> >While wrought iron is not much used today, cast iron is still 
> >popular.
The
> >various grades of cast iron are produced by varying the composition 
> >(and here carbon is important) and by varying the crystalline 
> >structure as
seen
> >under a microscope.  The latter is done by various furnace 
> >procedures. Hence one sees names such as 'grey iron' and 'white 
> >iron', so called because of the appearance of a fracture.  Grey iron 
> >is basic cast iron
and
> >under BS 1452 there are various grades with tensile strengths ranging
from
> >10 T/sq. in. (150 N/mm^2) to 27 T/sq. in. (400 N/mm^2).  Then there 
> >is nodular cast iron with greater strength (BS 2789), 'nodular' 
> >meaning that the carbon in the iron is held in compact graphite 
> >nodules rather than flakes as in cast grey iron.  Nodular cast iron 
> >is also called SG iron,
the
> >SG standing for spheroidal graphite. Other names for it are ductile 
> >iron, nodular graphite iron, and spherultic iron. Nodular cast iron 
> >is a steel-like metal easily machined and giving a smooth finish. It 
> >is the
most
> >modern development of cast iron; previously the only reasonably 
> >ductile cast iron available was 'malleable iron'.
> >
> >Malleable iron is a white iron which has been heat-treated to reduce 
> >brittleness.  There are three groups, whiteheart, blackheart and 
> >pearlite (BS 309, 3 10 and 333 respectively).  These terms refer to 
> >the process by which they are made and their resulting crystal 
> >structure.
> >
> >More sophisticated irons include the nickel cast irons and the 
> >high-alloy cast irons, both having enhanced strength and ductility.
> >
> >The corrosion rate of iron in seawater is much the same as that of 
> >mild steel, but the form of corrosion is very different.  Whereas 
> >mild steel gradually wastes away and becomes physically smaller, iron 
> >tends to
retain
> >its shape and outward size but rots away from inside. Superficially 
> >it
may
> >look sound, but a sharp prod can reveal massive corrosion underneath.
This
> >form of attack is called graphitization because a graphite residue is 
> >all that is left.
> >
> >The ordinary cast irons have a poor resistance to shock and fracture
fairly
> >easily; they are also readily attacked by sulphate-reducing bacteria.
> >
> >Ductile iron is the modern equivalent of cast iron.  It does not 
> >fracture as easily but its corrosion resistance is much the same. 
> >Nickel cast iron with 1-3% of nickel is a finer-grained iron but 
> >again the corrosion resistance is barely enhanced.
> >
> >There are families of high-alloy cast iron: irons with large amounts 
> >of chromium, or nickel or silicon.  The austenitic nickel cast irons 
> >have a low uniform rate of corrosion in seawater and do not suffer 
> >from graphitization; they rust but slowly on deck. These cast irons 
> >are often called Ni-Resist, but this name is actually a trademark. 
> >The high-silicon cast irons (about 14% Si) also have a much enhanced 
> >resistance to corrosion, as do the high-chromium irons (12-35% Cr). 
> >(See Tables 8 and
9.)
> >
> >Unless a high-alloy cast iron is used, with much increased cost, the 
> >various 'cheap and cheerful' cast irons corrode at much the same rate 
> >as carbon and low-alloy steels.
> >
> >To Conclude
> >
> >Common mild steel and cast iron are excellent materials in many ways;
they
> >are strong and economical - but they rust. But at least the rusting 
> >is obvious and gradual and the metal is unlikely to fail suddenly as 
> >can happen to stainless steel or high strength metals. Some low-alloy 
> >steels like Cor-Ten are 'slow rusting' in a marine atmosphere but 
> >rust much like mild steel when immersed in seawater.
> >
> >All steels should have the mill scale removed before painting.
> >
> >Hot-dip zinc galvanizing is generally far superior and more 'cost 
> >effective' than zinc or cadmium electroplating. To get the best
galvanizing
> >ask for the work to be done to a standard, e.g. BS 729. If the 
> >galvanized item is to be immersed it is essential to paint it, 
> >preferably by using a self-etch primer for the first coat. 
> >Galvanizing gives a tough
self-healing
> >coating and one which is quite inexpensive.
> >
> >Electroplating is a waste of time unless a standard is specified, 
> >e.g. BS 1706 Class A. Zinc electric plating is preferable to cadmium 
> >because the coating thickness is greater. Nevertheless hot-dip 
> >galvanizing will give
a
> >much longer life and yet its cost is only very slightly more than 
> >electroplating.
> >
> >Galvanized or plated steel makes a good base for paint which in turn
gives
> >a long life to the paint and the metal coating providing the paint is 
> >'keyed' to the coat.
> >
> >
> >
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>
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