Larry,

I wouldn't have the slightest idea about how to go about painting an aluminum mast--never had to research that issue. If there weren't any structural problems, I'd probably use it as is, and save up for a new one. If you're worried about corrosion, I suppose it could be clearcoated with something. But, I can't imagine anything really sticking to aluminum other than having it annodized. But then, I don't know much about aluminum finishes.

When I used to windsurf, a few manufacturers made aluminum masts. After a few years, they would corrode from the inside, weaken, and break. Not fun if you were a long ways off shore. 'Course, that was because they were used in saltwater alot, and rarely got rinsed after use.

Good luck--Bob O.

Hughston, Larry wrote:

Thanks for the valuable information.  Again, great job!  What I am doing
right now is to tackle the mast.  It has been dinged up quite a bit so it
needs to be properly painted.  I will attempt a 2 part PreKote to start.
Any info you can help me with on this mast project?  What is the toughest
top coat to apply. I am strictly using brush application, NO spraying !
Thanks Bob.   ---Larry        M-15  Hull # 189 (1981)

-----Original Message-----
From: Bob Olson [mailto:[EMAIL PROTECTED] Sent: Friday, June 17, 2005 9:44 AM
To: For and about Montgomery Sailboats
Subject: Re: M_Boats: OK, I think I'm ready to sail this thing...


Larry,

I used Interlux Perfection--cream color--over my epoxy repairs. I was concerned that gel coat wouldn't stick to the epoxy. I rolled it on with a smooth foam roller, and the finish came out very shiny and smooth. So, where I wanted it to blend in with the original finish, I de-glossed it with 600 grit wet and dry. Then I used Penetrol over the whole hull. On the Keel, I left it as is.

Interlux Perfection is a [forgiving] two part poly urethane. It takes a few days for it to cure, but it creates a very hard finish, and it smoothes out well with the right application. A quart goes a long way.

--Bob

Hughston, Larry wrote:

Nice job on the Monty Bob. What finish material did you use on your keel/hull? Did you have to polish it out later? Thanks, Larry hull # 189 (in need of lots of cosmetic help. I am doing many of the same things here in Sacramento)

-----Original Message-----
From: Bob Olson [mailto:[EMAIL PROTECTED]
Sent: Thursday, June 16, 2005 7:20 PM
To: For and about Montgomery Sailboats
Subject: M_Boats: OK, I think I'm ready to sail this thing...


So, after two months of fixing and adding stuff to my new (old) Monty
15, I think I'm finally ready to put it in some water.

For the curious (and picture hungry), here's a brief list of stuff that
I did;

-- Rebuilt delaminated centerboard

-- Re-faired the keel

-- fixed rotten core under mast step and bow cleat

-- Fixed adjustable motor mount and added access port

--  Built new hatchboards (thanks Rachel for your Starboard suggestion)

-- Added Jib downhaul

-- Did major clean up and ding repair

-- refinished all the teak

'Course, I was in school full time, so it took awhile.  ;-)

Here's a link to a few shots.

http://www.users.qwest.net/~bobo4u/monty_pix.html

Wish I had had these available when I was trying to figure some of this
stuff out. So, feel free to borrow.

Anybody want to go sailing? I'm getting ((((((nervous)))))), but excited.

--Bob Olson

M-15  #219 "Sequel"

P.S. I haven't been able to access the Funtigo site for months. Anybody
having the same problem?
Yes, I'm on a Mac. And yes, I've tried multiple browsers. The interesting thing is, I cna't even access Funtigo's home page. I think they need to change a couple of letters in their name!


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