HALT.  Highly Accelerated Stress Testing.  This can go by other names.  This
is where you stress the product (prototype stage typically) using a number
of criteria, the most common being temperature extremes and vibration.  You
test first to determine the operational limits of the EUT (fails to operate
but recovers when the stresses are removed), then continue until you reach
the destruct limits (unit is damaged).  The test is of short duration
(couple days) and is intended to simulate life expectancy.  This can be
shown using mathematical analysis with the Arrhenius equation among others.
There has also been a high degree of correlation experimentally.  The
failures seen in HALT are usually what you see in the field.  The idea is to
find the weak points in your product, remedy them, such as using a higher
rated part, then re-test to find the new limits.  The goal is to add lots of
margin concerning the reliability of your product.  These tests must be done
in specially designed chambers (called HALT chambers by most).  They start
around $130K.  If you don't have the money to buy one there several labs
that will gladly do the tests.  One such lab is Qualmark.  Others are
popping up all the time.

HASS.  Highly accelerated Stress Screening.  This is a production test
designed to find manufacturing defects, engineering changes, etc., that may
affect the reliability of the product.  You need some kind of environmental
or HALT chamber, or you can send all your units to a lab, but that gets
expensive real fast.  The test is similar to HALT but you don't go to the
destruct limits, just high enough to stress the unit and find defects.  The
limits are usually established during HALT testing

Many books are available on the above subject, most notably Accelerated
Reliability Engineering.  HALT & Hass by Greg K. Hobbs distributed by Wiley.

Good Luck
Darrell Locke
Advanced Input Devices
-----Original Message-----
From: Dave Wilson [mailto:dwil...@alidian.com]
Sent: Friday, September 08, 2000 10:34 AM
To: 'emc-p...@ieee.org'; 'nebs@world.std.com'
Subject: HALT/HASS Testing



We make a Metro DWDM product (all fiber) and one of our potential customers
mentioned HALT/HASS environmental testing. Has anyone else had to go through
this for similar products?

Thanks,

Dave Wilson
Alidian Networks Inc.

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