Even the combination of copper and aluminum is highly corrosive in
combination with water. It forms a electrochemical cell du to the difference
in valence.
Copper is a semi noble metal, whereas aluminum is far away from the noble
metals so copper and aluminum form a redox potential. 
 
Never use copper bolts in aluminum, especially in humid environments! After
some time you cannot loosen them and after a long time the aluminum around
the bolt is rotten away.
 
eric

  _____  

From: neonixie-l@googlegroups.com [mailto:neonixie-l@googlegroups.com] On
Behalf Of taylorjpt
Sent: dinsdag 16 december 2014 19:35
To: neonixie-l@googlegroups.com
Subject: Re: [neonixie-l] Re: KLOK K7 broken from corrosive rot


Aluminum and Lead and Tin all have different electrode potentials and will
corrode when in direct contact.  When not in direct contact, the slightest
condensation of atmospheric water forms an electrolyte which then attracts
and holds more water due to the increased surface area and surface tension
of the resulting corrosion products.  This can happen between metals held at
the same external potential, i.e. no external potential.  Add even the
slightest external voltage and now you have and electroplating system.  

When we were designing the first cell phones, even the 500-600mV microphone
bias on the external connector resulted in the gold plated pins (All pins of
the same metal) falling off of the connectors in a matter of weeks.  The
solution was to ensure that all connector pins were at zero volts by
periodically sampling the connector state, lowering the active duty cycles
to a fraction of a percent.




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