Is this printing on a PCB? Not clear from your photos.

It seems unlikely that ink used on a PCB would be conductive. 


On Thursday, January 27, 2022 at 2:52:25 PM UTC-6 Robert L wrote:

> Hi folks,
>
> A friend received a rather nasty shock from one of his Mr. Nixie ITS-1A 
> clocks... To add insult to injury, he dropped the clock when shocked and 
> two tubes were broken.
>
> I've repaired his clock and, in the process, identified and mitigated the 
> shock hazard. Note that I am not connected with Mr. Nixie. I'm simply 
> trying to help others avoid this nasty experience.
>
> Here's what I found...
>
> 1) The black bottom case cover with  labels for "SET", "ADJ" and "ALM" is 
> likely printed using a carbon black based ink... Whatever the ink used, 
> it's conductive.
>
> 2) There are 6 trim pots on the tube carrier assembly used to individually 
> adjust -270V supplied to each of the six tubes. Tabs on the trim pots are 
> directly over the conductive black printed base plate.
>
> The trim pot mounting tabs on my friends clock had come into contact with 
> the conductive printed label. My friend touched the label and a grounded 
> piece of the clock and was rewarded with the rather nasty shock.
>
> The photos below show the mitigation I used on my friends clocks.
>
> The mitigation is to assure that the trim pot tabs do not contact the 
> black label plate. I added a triple thickness of Kapton tape between the 
> trim pots and the label plate on his clocks. This may not be the best 
> possible solution, but it's a starting place. I leave it to each of you to 
> find a mitigation that you feel is safe. 
>
> I urge you to check your ITS-1A clock for this hazard and mitigate as you 
> see fit. 
>
> I used a DVM to measure the voltage with one probe to the supply ground 
> and the second probe touching the black printed label. I could also measure 
> resistance between these two points with the clock unplugged. There should 
> be an open circuit between these points -  no voltage / open circuit 
> between these points.
>
> A visual check will let you see if there's clearance between the trim pots 
> and the label plate. I strongly recommend that you mitigate the hazard - 
> clearance or not. At a minimum, I think that you want a non-conductive 
> barrier between the trim pot tabs and the conductive  label.
>
> Trim pot tabs are very close to the conductive label plate on the clock 
> shown below... tabs were touching on the clock that shocked my friend::
>
> [image: PXL_20220127_175801532.jpg]
>
> This is the clock that shocked my friend. The photo shows a triple 
> thickness of Kapton tape separating all of the trim pot tabs from the label 
> plate. Tape is held in place by adhesive backing and is also trapped 
> between the tube carrier and label plate:
>
> [image: PXL_20220127_180629685.jpg]
>
> This hazard and a possible mitigation posted here in the hope that it 
> prevents others from receiving a nasty surprise!
>
> All best regards,
> Bob
>
>
>

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