Roy ;

I like to set 'em up a little bit " light " to compensate for the 
center wear :

 Wheels off the ground , steering gearbox full to tippy top with 90W 
gear oil then grease all the king pins and tie rod ends until the 
front wheels easily move side to side with light hand pressure .

Ajust the worm gear pre-load to 2 # or so , use a fish scale 
attached to the outer spoke of the steering wheel and pulled at a 
90° angle (' Tangential Pull ') , then center the steering box and 
adjust to barely  zero play , if you're lucky it'll actually get 
tighter feeling as you turn it off center but *not* be so stiff the 
steering won't " unwind" by itself as you come around a right hand 
corner , let go the steering wheel and punch the gas .

It's a trick getting the pre-load & slack adjustments to balance 
with the worn spot on the center of the worm gear ~ if you read the 
GM steering gearbox rebuild insteructions they tell you to set it up 
tight in the dead center as it'll be looser as you turn off center , 
this is O.K. as 90 % of the wear occurs in the center position .

Removing the drag link is usualy easier than popping the pitman arm 
off and allows you to ascertain *true* centerpoint , this is _VERY_ 
important as these were just slapped to-gether by bored assembly 
line workers and are often a few splines off center... this screws 
up the front end's geometry and makes the rig less pleasureable to 
drive . if the pitman arm isn't pointing straight down when the box 
is in true dead center , then you'll need to remove it and properly 
position it a few splines .

As always , the Devil is in the details .

So to recap : preload on the _worm_ gear , NOT the sector 
adjustment , that one gets adjusted best as can between less play 
and too much drag .

I hope this helps ? .

-Nate
     Roy   wrote:
>
> I think I have seen some stuff on this before but can't find it. 
The Shop manual says to disconnect pitman arm and adjust for 1 to 
1.5 lbs tangential pull on the wheel to maintain motion near the 
ends of ravel. Then it says to adjust lash adjuster for no play then 
check for 2 to 2.5 max tangential pull through center. I thought I 
saw something that essentially said adjust for 10 lb tangential pull 
at center then adjust out all play with lash adjuster. That would be 
easier than pulling the pitman arm loose. Am I crazy or did someone 
provide the latter procedure? Does it sound reasonable?
> 
> Roy 



Ole Chevy and GMC trucks rule!

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