Thanks Steve, that solves our problem.

Dr. Stephen Henson wrote:
Depends on the command used to encrypt/decrypt. If it is the default password
derivation in the 'enc' command then note that this uses MD5 for key
derivation. For compatibility OpenSSL uses MD5 in non-FIPS mode and SHA1 in
FIPS mode for key derivation.

Since you cannot use MD5 in FIPS mode you cannot derive the appropriate keys.
You *can* however change the digest used for derivation using the:

-md sha1

command line switch which will then use SHA1 in FIPS and non-FIPS mode. The
two should then be compatible.

Steve.
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Dr Stephen N. Henson. Email, S/MIME and PGP keys: see homepage
OpenSSL project core developer and freelance consultant.
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Homepage: http://www.drh-consultancy.demon.co.uk
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