At 03:42 AM 7/17/2007, Alfonso Baz wrote:
>Unfortunately I can't seem to find a way of producing gerber files with pad
>holes showing for through hole components.
>
>Is there a way of accomplishing this?

First of all, I don't think you really want those holes in the 
Gerbers used for etching the board. It creates some potential 
problems with copper slivers.

However, it is not difficult to convert a drill file in Excellon 
format to a gerber file with flashes for round pads of the size 
matching the holes. You could then subtract this file (negative plot) 
from the positive file for the layer, and use this combination to 
view the holes. I wouldn't use if for fab.

I wrote such a program in Basic at one time, though I did it a bit 
differently, I used it for imports of gerbers to recreate a PCB file 
from them. The drill file was thus analyzed and used to take solid 
circular flashes into pads with holes of the proper size. This is not 
difficult.

It's worth knowing the file formats, or at least being able to look 
at a reference and use it to decode and manipulate what is there. 
Sometimes, with this, you can do what you can't do in the CAD 
programs themselves.

However, you can view holes in your Protel file, and I think you can 
view the drill file in CAMtastic. Why isn't that good enough? (You 
can also import your drill plot; if you use the proper format, you'll 
be able to see your exact hole centers and you could visually see 
that these are the centers of the displayed holes.

Protel gets, or used to get, haven't check this lately, a little 
flakey down in the microinch region. If there are minor variations 
from roundoff in three-place Gerber, you can get a little better than 
that with your Gerber settings....



 
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