Rich Shepard wrote:
>     The hard drive in an external case I used for system backups appeared to
> fail with I/O errors. I replaced it with a new WD hard drive (sent as a
> warranty replacement months ago), and WD replaced the failed drive.
>
>     Only a few weeks later, I'm seeing the same errors on the new drive. One
> day last week the console was filled with journal recovery errors. The next
> few days everything worked just fine. This morning's report of the dirvish
> backup cron job showed that 3 of the 6 partitions were backed up, then the
> process failed:
>
> >From r...@appl-ecosys.com Mon Sep 10 00:37:34 2012
> Date: Mon, 10 Sep 2012 00:37:34 -0700 (PDT)
> From: r...@appl-ecosys.com
> To: r...@appl-ecosys.com
> Subject: cron for user root /root/dirvish-backup.sh
>
> salmo-usr:default:20120909-2200: cannot open log file 
> /media/hd0/salmo-usr/20120909-2200/log
> cannot open config file: default.conf
> cannot open config file: default.conf
>
>     Just now I tried mounting the drive to see if I could figure out what's
> going on. Could not mount it:
>
> [root@salmo ~]# mount /media/hd0
> mount: wrong fs type, bad option, bad superblock on /dev/sdb,
>          missing codepage or helper program, or other error
>          In some cases useful info is found in syslog - try
>          dmesg | tail  or so
>
> Taking the advice:
>
> [root@salmo ~]# dmesg | tail
> EXT3-fs (sdb): error loading journal
> sd 318:0:0:0: [sdb] Unhandled sense code
> sd 318:0:0:0: [sdb] Result: hostbyte=0x00 driverbyte=0x08
> sd 318:0:0:0: [sdb] Sense Key : 0x3 [current]
> sd 318:0:0:0: [sdb] ASC=0x11 ASCQ=0x0
> sd 318:0:0:0: [sdb] CDB: cdb[0]=0x28: 28 00 1d 1b 72 b8 00 00 f0 00
> end_request: I/O error, dev sdb, sector 488338104
> JBD: Failed to read block at offset 27704
> JBD: recovery failed
> EXT3-fs (sdb): error loading journal
>
>     I've had very good experiences with WD drives over the years. To have
> issues with two of them in the same role after a couple of years of flawless
> operation is highly unusual.
>
>     Your advice, suggestions, and recommendations are needed. I want to get my
> nighly backups running reliably again. If it's the iMicro enclosure (with a
> USB2 connection and separate power supply), suggest an alternative. If it's
> a software issue, advise me on how to resolve it or further diagnose what's
> going on.
>
> TIA,
>
> Rich
>
Rich,

Check your cables, pull and reinsert them a couple of times.  The 5 volt 
signal levels can degrade after years because of corrosion and relaxing 
contact pressure.  The cable may be broken.  Somewhere it goes over a 
sharp edge and gets pulled.  I have tripped over cables and caused 
failures.  As a sysadmin I seen weirder stuff.

Ken

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