http://www.popsci.com/inside-americas-next-spyplane
Inside America's Next Spyplane

A secret, hypersonic replacement for the legendary SR-71 promises to
transform military aviation

By Clay Dillow <http://www.popsci.com/popsci-authors/clay-dillow> Posted
May 19, 2015


Born in the spy-vs.-spy cauldron of the Cold War, the iconic SR-71
“Blackbird” remains the fastest air-breathing military aircraft the world
has known. It flew so high and so fast that enemy defenses were powerless
to intercept it. Eventually, satellite technology and advanced radar eroded
its advantage. In 1998, the U.S. Air Force retired it. Now, with regional
threats growing and portable surface-to-air missiles evolving, engineers
have once again set out to build the fastest military jet on the planet.

This time, it will take the form of a 4,000-mile-per-hour reconnaissance
drone with strike capability. Known as the SR-72, the aircraft will evade
assault, take spy photos, and attack targets at speeds of up to Mach 6.
That’s twice as fast as its predecessor.

Aeronautical engineers at Lockheed Martin and Aerojet Rocket­dyne have been
designing the SR-72 at their Skunk Works black site in California for the
past several years. It will require a hybrid propulsion system: a
conventional, off-the-shelf turbo jet that can take the plane from runway
to Mach 3, and a hypersonic ramjet/scramjet that will push it the rest of
the way. Its body will have to withstand the extreme heat of hypersonic
flight, when air friction alone could melt steel. Its bombs will have to
hit targets from possibly 80,000 feet. Lockheed says the craft could be
deployed by 2030. Once it is, the plane’s ability to cover one mile per
second means it could reach any location on any continent in an hour—not
that you’ll see it coming.
"We are now on the verge of a hypersonic revolution."

*—Brad Leland, Lockheed Martin's Hypersonic Program Manager*
HOW RAMJETS WORK

Ramjets forgo the big rotary compressors needed on turbojets and instead
rely on their own forward motion to compress air. First, air is scooped
into an inlet and compressed as it funnels into a diffuser. The diffuser
also slows the air to subsonic speeds for easier combustion. From there,
air and fuel are fed into a combustion chamber and ignited. Finally, an
exhaust nozzle accelerates the resulting burst of hot, expanding air,
producing massive thrust.
PROPULSION

Turbojet engines can take a plane from runway launch to about Mach 3;
speeds faster than that require an air-breathing ramjet, which compresses
high-speed air for combustion, but which typically begins operating at
about Mach 4. To bridge the gap, engineers are developing a hybrid engine
that can operate in three modes. The aircraft will accelerate to about Mach
3 under turbojet power, switch to ramjet power to take it to about Mach 5,
and then switch again to scramjet mode, which uses supersonic air for
combustion.
It could reach any location on any continent in an hour—not that you’ll see
it coming.SKIN

Aerodynamic friction at speeds exceeding Mach 5 will heat an aircraft’s
exterior to 2,000 degrees. At that point, conventional steel airframes will
melt. So engineers are looking at composites—the same kinds of
high-performance carbon, ceramic, and metal mixes used for the noses of
intercontinental ballistic missiles and space shuttles. Every joint and
seam must be sealed: Any air leak at hypersonic speed, and the in-rushing
heat would cause the aircraft to collapse. (That’s what doomed the space
shuttle Columbia).
AIRFRAME

The stresses on a plane shift as it travels through subsonic, supersonic,
and hyper­sonic speeds. For instance, when a jet is accelerating through
subsonic flight, the center of lift moves toward the back of the aircraft.
But once the craft hits hypersonic speeds, drag on the plane’s leading
egdes cause the center of lift to move forward again. If the center of lift
gets too close to the center of gravity it can cause dangerous instability.
The plane’s shape must tolerate these changes, and more, to keep the craft
from tearing apart.
PAYLOAD

Lockheed describes the SR-72 as an intelligence, surveillance,
reconnaissance, and strike platform, but its exact payload is secret. Most
likely, it hasn’t yet been invented. Taking spy photos or dropping bombs at
Mach 6 will require extraordinary engineering. It will require hundreds of
miles to make a turn. It will need powerful guidance computers to line up
targets, 80,000 feet below. Also, you can’t just open a bomb bay at 4,000
miles per hour. The SR-72 will need new sensors and weapons to operate at
such high speeds.­­
3D PRINT YOUR OWN

Computer Model Of The SR-72

Don Foley <http://donfoley.com/3d-printing/project-details/sr-72-aircraft>

*Popular Science* illustrator Don Foley has turned his drawings into
3D-printable models. Check them out here
<http://donfoley.com/3d-printing/project-details/sr-72-aircraft>.

*This article was originally published in the June 2015 issue
<http://www.popsci.com/americas-secret-spyplane-future-energy-and-more> of*
Popular Science, *under the title "America's Next Spyplane.”*





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