given that it is manually routed then there are no big issues
we have done them without problems

(as you may know if you were to use the autorouter it won't see the arc
formed boundary)

draw 2 concentric circles 125 or 093 (router bit size) different in size 
and hold the bd to a rectangular shape with 2 or more tabs for wave
surfing
put a few little holes in the tabs to singulate the board from it's
carrier

depending on what you are doing with it you may need to clean up the
break away areas

Dennis Saputelli

Bagotronix Tech Support wrote:
> 
> Hello, all:
> 
> A customer asked us to design a round (circular) PCB for them.  We have
> never designed a round PCB before.  Any special Protel techniques, tips, or
> gotchas we should know about before starting?  It is not a high-tech board,
> single sided only, TH for wave solder assembly, to be manually routed.  In
> fact, net-connected polygons or fills will be used for most of the board
> copper area, due to heat dissipation requirements.
> 
> Best regards,
> Ivan Baggett
> Bagotronix Inc.
> website:  www.bagotronix.com

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