My old ones were terrible, since I’ve had the car they’ve really let it 
down, so much so I bought some at the first Stoneleigh show I attended 
after buying the car in the hope to fit them ASAP to vastly improve the 
appearance……. That was 3 years ago!
Trouble is as with each job I do it took 1000% longer than it should since 
I had 2 issues.

1, I really didn’t like the proposed method of fixing – stupid glue them to 
the door tops?

2. my passenger side door glass sat 5mm further out (looking down the door 
from the rear) to the outside of the car than the drivers side, something I 
found out when fitting the hood, caused some head scratching I can tell 
you, and some drafts, so to rectify I had to move the glass runners 5mm 
inwards which would put the door waist seal 5mm further away from the 
glass, the waist seal already had a big gap to the glass so fixing it to 
the door top as per build manual with stupid glue is out of the question, 
there would be no rubber left to bond the door top too (should that be the 
other way round?) and I could not find another suitable seal to do the job, 
this caused some real head scratching, which I did plenty of, and came up 
with a plan.

The old seal
 

http://i120.photobucket.com/albums/o192/jindal/2012%20quantum/IMG_20130204_065135_zps631f55e5.jpg

All wonky and split, with big gap to glass prior to moving glass 5mm 
inwards too, rusty and came off in pieces

http://i120.photobucket.com/albums/o192/jindal/2012%20quantum/IMG_20130207_063348_zpsa3df8028.jpg

New rubber seal bought from Stoneleigh

http://i120.photobucket.com/albums/o192/jindal/2012%20quantum/IMG_20130202_110153_zps8246f8f1.jpg

New anodised aluminium angle, nice quality with a bevelled edge too

http://i120.photobucket.com/albums/o192/jindal/2012%20quantum/IMG_20130202_110133_zps1cfb49d8.jpg

Glued the seal long T section to the long side of the L of the aluminium 
/9yes, using stupid glue but this is intended to make one complete 
inseparable unit)

http://i120.photobucket.com/albums/o192/jindal/2012%20quantum/IMG_20130205_055934_zpsc503c1b9.jpg

And inadvertently ended up with flocked fingers…..

http://i120.photobucket.com/albums/o192/jindal/2012%20quantum/IMG_20130204_063330_zps50823709.jpg

Voilà

http://i120.photobucket.com/albums/o192/jindal/2012%20quantum/IMG_20130205_055934_zpsc503c1b9.jpg

The extent of the door misalignment side to side
http://i120.photobucket.com/albums/o192/jindal/2012%20quantum/IMG_20130206_064315_zps5c12e589.jpg
 
http://i120.photobucket.com/albums/o192/jindal/2012%20quantum/IMG_20130206_064358_zps15149b22.jpg
 

I had to file the inner edge of the door top back in to allow the guide to 
sit in 5mm to match the driver side, then I chocked the runners in the 
exact position all round (including the quarter glass runner because this 
was also 4-5mm out side to side) 
using plastic laminate floor wedges cut to side and bonded in

http://i120.photobucket.com/albums/o192/jindal/2012%20quantum/IMG_20130207_063439_zpsb5e0287a.jpg

To take up the misalignment from the door glass centre line to the door top 
cut out I made alloy shims to space the assembly further inwards to meet up 
with the glass, all the while the alloy angle keeps the rubber  T section 
straight and true 

http://i120.photobucket.com/albums/o192/jindal/2012%20quantum/IMG_20130211_063255_zpsceb17fe8.jpg

The extent of the shimming on the passenger side, bonded with Loctite 469 
metal adhesive

http://i120.photobucket.com/albums/o192/jindal/2012%20quantum/IMG_20130212_064453_zpse6df45d5.jpg

After careful bending in the vice to get the assembly to naturally follow 
the curve of the door top I put a dab of sickafles on the rear of each 
spacer, just enough to hold the seal assembly in place secure but without 
the need to break out the chisel if I need to remove them

All done

http://i120.photobucket.com/albums/o192/jindal/2012%20quantum/IMG_20130212_070821_zpsbdd28513.jpg

http://i120.photobucket.com/albums/o192/jindal/2012%20quantum/IMG_20130212_070845_zps2b0c2404.jpg

http://i120.photobucket.com/albums/o192/jindal/2012%20quantum/IMG_20130212_070928_zps6bb2f44d.jpg

Neat enough and in the right place too

Not bad for 2 weeks work……
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