Hi Jim and Martin Thanks for the responses, I agree that the connector does suggest that the problem is there. The coil pack is indeed a new unit, and I've tried cleaning and adjusting the contacts in the plug as best I can. I've actually had the plug and wiring off, as I extended to wiring for the plug (spaced out soldered joints using wire of same gauge) as it was strung across the engine bay like a taut washing line. I just can't see how the plug having a poor connection would cause the revs to jump up and down, I'd really like to get a new connector plug, but I'll take to existing one off again tomorrow and have another go at it . The way the plug connects to the coil unit seems lacking positivity, I've tried adjust the spring, but as the "shoulders" for the connector on the coil unit a sloped it will pull away somewhat. I'll get them both on the bench as try and ensure a good connection, and may see if I can do a permanent wiring job on the old unit by soldering wires directly to the pins as an alternative and try running it like that until I get a new plug connector It may be that' there more than one problem and I'm mistakenly trying to find a single source .
Cheers Stevie Cee On Monday, 24 March 2014 17:57:22 UTC, steve c wrote: > > Hi All > Any thoughts, suggestions or help on the following issue with a 1.6i mk3 > XR2i engine in my son's H4. I'll go through the issues as they've come up. > > The car would occasionally die, and my son had also reported that it > kangaroo'ed - the rev's "randomly rising and falling (seemed to happen if > the car was hot, as it was always OK when I got to it in my role as IR) > > On any occasion it was dead, I found there was no spark, and simply > wiggling the connector on the solid state coil pack would seem to bring it > to life. > > I took the plug and a length of cable off the car and inspected and > cleaned the plug - which all seemed ok - when the problem persisted I > bought a new coil pack. when I swopped this, I had a problem with the car, > it ran OK in neutral, but when trying to get off the drive, up hill, it > sputtered,back fired and died. I swopped the coil packs back, and checked > they were exactly the same, which they were. I became convinced having had > the plug leads on and off the coil pack a number of times, that I'd messed > the firing order up. I traced the leads and labelled them, put them back > with the new coil pack and all was seemingly OK ( the car has previously > had new plugs and plug leads as part of a "service") > > The problems with car dying and reported kangarooing continued. I've > checked all the breather pipes as suggested by Haynes, and also changed the > fuel filter, as it was suggested to possibly be a fuel problem (despite the > strange wiggle the connector fix for no spark) one other slightly strange > thing occurred during the issues, the rev counter packed up. I had a look > at the wiring diagram and couldn't figure it out, clearly wasn't a feed > from the distributor!! > > I used the car for a couple of journeys, and experienced the Australian > phenomena. It initially seemed as if the car was in the wrong gear, and > slipping the clutch and upping the revs got through it, but later I had the > full kangarooing and random revs, followed by the engine dying. A quick > check under the bonnet when it wouldn't restart and a wiggle of the coil > connector and away we went. > > I was working away and didn't have the time to do any more work on the car > until recently. I checked everything over (connectors etc) and tried to get > a replacement coli lead with wires attached, but my local ford breakers > have shut down, and my inquiries have so far proved fruitless. > > I tried the car out late last week, having finished working away - it > wouldn't start, but the jiggle trick sorted it. I now noticed the rev > counter was working again, but seemed to be showing incorrect readings (c > 3000 revs for a fast tick over). The car seemed OK, but trying to get it > off the drive revealed the sputter,back fire and die, problem had returned. > I convinced myself that the nature of the issues, suggested that the ECU > must be at fault. Haynes suggests that if any of the various sensors have > issues the engine is likely to run but not at optimum, so I found one on E > bay and bought it. It arrived today, and chnaged it out - and I've got > exactly the same problems with the car - rev counter works but reads high, > and the engine fails under load. > > oh for the days or carburetors and points > > StevieCee > -- -- You received this message because you are subscribed to the Google Groups "Quantum Owners Group" group. To post to this group, send email to quantumowners@googlegroups.com To unsubscribe from this group, send email to quantumowners-unsubscr...@googlegroups.com For more options, visit this group at http://groups.google.com/group/quantumowners?hl=en IMPORTANT NOTE: All information presented herewith is provided on an "As Is" basis, without warranty or the implication thereof. Neither the Quantum Owners Club nor the individuals associated with the Quantum Owners Club or in the preparation of the above information shall have any liability to any person or entity with respect to liability, loss, or damage caused or alleged to be caused directly or indirectly by the instructions contained within this or related message(s). --- You received this message because you are subscribed to the Google Groups "Quantum Owners Group" group. To unsubscribe from this group and stop receiving emails from it, send an email to quantumowners+unsubscr...@googlegroups.com. For more options, visit https://groups.google.com/d/optout.