There is certainly a fair bit of free play without the cable attached, 
possibly as much as 25mm.

Jim


On Monday, September 3, 2018 at 9:41:25 PM UTC+1, Chris Fairlie wrote:
>
> Another question, is it normal that the clutch release arm has 25mm of 
> free movement before the thrust bearing touches the back of the splines?
>
>  
>
> *From:* 'Chris Fairlie' via Quantum Owners Group [mailto:
> quantumowners@googlegroups.com] 
> *Sent:* 03 September 2018 20:16
> *To:* quantumowners@googlegroups.com
> *Subject:* RE: [Quantum Owners] Re: Help needed with a 2+2 clutch problem
>
>  
>
> Thanks Chris. 
>
>  
>
> After Jim’s post I removed a layer of carpet and some sound deadening 
> material from behind the clutch pedal. That made no difference. So I 
> managed to get the pedal box out tonight and the quadrant works fine on the 
> bench, but wasn’t in the car. Is it a white 50mm quadrant part number 
> 88AB7L353AA made in 1995 so someone changed it out well after the car was 
> built. Sill cannot understand why it won’t work now.
>
>  
>
> Martin
>
>  
>
> This is an interesting thought, does the manual adjust pedal need a 
> specific quadrant?
>
>  
>
> Regards
>
>  
>
> Chris 
>
>  
>
> *From:* quantumowners@googlegroups.com [
> mailto:quantumowners@googlegroups.com <quantumowners@googlegroups.com>] *On 
> Behalf Of *Susan and Martin Scott
> *Sent:* 03 September 2018 16:28
> *To:* quantumowners@googlegroups.com
> *Subject:* Re: [Quantum Owners] Re: Help needed with a 2+2 clutch problem
>
>  
>
> Hi Chris,
>
> The complete clutch kit I used was part FINIS #5024280
>
> It is possible to use a manual adjust clutch off an Escort part #1029012
>
> Martin Scott
>
> ----- Original Message ----- 
>
> *From:* chris.quant via Quantum Owners Group 
> <quantumowners@googlegroups.com> 
>
> *To:* quantumowners@googlegroups.com 
>
> *Sent:* Monday, September 03, 2018 3:28 PM
>
> *Subject:* Re: [Quantum Owners] Re: Help needed with a 2+2 clutch problem
>
>  
>
> I’m pretty sure the recommended quadrant colour was white.
>
>  
>
> Chris G
>
>  
>
> *From:* 'Chris Fairlie' via Quantum Owners Group 
> <quantumowners@googlegroups.com> 
>
> *Sent:* Sunday, September 2, 2018 9:44 PM
>
> *To:* quantumowners@googlegroups.com 
>
> *Subject:* RE: [Quantum Owners] Re: Help needed with a 2+2 clutch problem
>
>  
>
> Thanks Jim
>
>  
>
> Just had a look and there was a flattened vertical lin in the carpet 
> behind the pedal, I removed the carpet and sound deadening behind it. I 
> managed to lift the pedal and pull the cable out fully, but cannot get the 
> pawl to engage with the quadrant. 
>
>  
>
> Looks like I need to take the pedal box out to investigate further.
>
>  
>
> Wasn’t there a recommendation to replace the Fiesta quadrant with a 
> different one, perhaps Escort. I think there was a specific coloured Ford 
> item, but I can’t remember the details.
>
>  
>
> Chris
>
>  
>
> *From:* quantumowners@googlegroups.com [
> mailto:quantumowners@googlegroups.com <quantumowners@googlegroups.com>] *On 
> Behalf Of *Jim Hearne
> *Sent:* 02 September 2018 21:11
> *To:* Quantum Owners Group <quantumowners@googlegroups.com>
> *Subject:* [Quantum Owners] Re: Help needed with a 2+2 clutch problem
>
>  
>
> Did you reset the ratchet on the quadrant after you fitted the new clutch ?
> Lift the pedal up against it's stop with a bit of wood or a second person 
> (this releases the ratchet) and then pull the clutch cable inner out as far 
> as it will go in the engine bay.
> Release the pedal and then press it a few times, you should hear the 
> ratchet reset.
>
> You can't mix low lift and normal lift clutch parts but since you replaced 
> as a set it should be ok.
>
> I remember an issue with clutch ratchet not working correctly if you had 
> too much carpet behind the pedal which meant it couldn't be pressed down 
> far enough for the ratchet to be triggered.
>
> Jim
>
> On Sunday, September 2, 2018 at 7:49:05 PM UTC+1, Chris Fairlie wrote:
>
>  
>
> I thought I had an issue with my 2+2 clutch as the bite point was rather 
> high and it would start to slip as soon as I started to press the clutch 
> pedal. I bit the bullet and took the engine out only to fine the clutch 
> plate wasn’t very worn, but it looks like someone has been riding the 
> clutch as the splines are badly scored by the thrust bearing and some 
> blueing.  Not sure it is relevant, but the old clutch was a Motorcraft unit 
> with the friction plate marked ‘Low Lift’ and a white quadrant adjuster 
> fitted.
>
>  
>
> I fitted brand new 3 part Valeo clutch kit hoping this would solve my 
> issues. Wrong!
>
>  
>
> Now the clutch cannot be fully disengaged so I cannot get it into gear. 
> The bite point is about 10mm off the floor. I am using the same clutch 
> cable and the quadrant is untouched.  
>
>  
>
> Any ideas please?
>
>  
>
> Thanks 
>
>  
>
> Chris Fairlie
>
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