Did you use the mill or the lathe?  Both present their own challenges in 
set-up I'd imagine.  The lathe would let you take a pass at an angle, 
making it kind of conical.  Then you fit inside the BB while maintaining 
the surface engagement between crank arm and spindle.  With the mill you're 
more likely just going to face it flat, which might make you a little more 
nervous.  Even if something did fail I would not expect it to be 
catastrophic.  I say go for it, either way. 

Bill

On Friday, May 20, 2016 at 10:42:11 AM UTC-7, Kainalu wrote:
>
> As a wise someone once told me, perfection is an affront to god. I've now 
> got it, perfect chainline, but at what cost? Check out the picture.
> With a 103mm bottom bracket (branded Sugino, with Suntour branded 
> bearings), this is my XD2 triple after having shaved off a millimeter of 
> aluminum so it could spin freely within the bracket.
> My question: 
> How terrible was it to try this? And worse, if I want to keep the 103mm, 
> is this a spot where I, being a fairly competent metal worker, could remove 
> more material without lingering fear of catastrophic failure?? 
> Thanks
> -Kai
> Brooklyn NY
>

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