One of my personal signatures on my builds are zero end cap crimps - I 
solder all of the cable ends. This was much easier in the days of 
non-stainless steel cables and lead solder, but I finally did the research 
and came up with the correct flux and solder for stainless steel cable. 
Plus I finally replaced my 70's era soldering iron.

Now I know what to do with that pile of Paul stickers.

Laing

On Friday, February 19, 2021 at 4:09:39 PM UTC-5 Paul Brodek wrote:

> I think I just nuked a reply before sending, if not, my most humble 
> apologies for the dupe.
>
> As for custom-ish stuff, I can think of a few.
>
> 1. Cable End Cap Signature Crimps: BITD LBS wrenches would often develop 
> signature cable end cap crimps, so you'd know who to holler at if a 
> build/repair came back with problems. This is the most important use of the 
> Shimano cable cutting/crimping tool. The key is to not just use the 
> crimper, you use the cutting jaws to cut/crimp a recognizable pattern into 
> the cap. Mine is just as many perpendicular cuts as possible; it's pretty 
> hard to get much than 8 cuts. I always thought of mine as kinda being like 
> a rattlesnake tail. Usually it's a set pattern of perpendicular cuts, but 
> some would get fancy with criss-crossed "X"s.
>
> I flatten the cap a little first with a couple of light squeezes with the 
> flat inner surface of the Shimano tool, then do the cuts. Sounds like work, 
> but it gets pretty quick and natural after a few hundred, then very 
> automatic and 2nd nature after thousands. Spotting a sloppy cap later on 
> tells me I was working really late on that particular bike, or it gave me a 
> hard time. Really sloppy caps don't leave the stand---they get redone. I 
> generally like to leave short-ish cut cables, so more than one redo and I'm 
> getting into trouble.
>
> Caps, btw, are the last thing I do. That's my sign that everything's done, 
> checked and ready to roll. This one in the photo just got 7 cuts. Shoulda 
> been 8, but I'll let 6-7 slide.
>
> [image: 50960009647_04aa3d91d7_w.jpg]
>
>
>
> Paul Brodek
> Hillsdale, NJ USA
>
>

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