I'm glad you got to the bottom of the issue. It's reassuring to me that the 
root cause was the freewheel, as that makes for 2 of 2 cases that I've 
heard of 2x1 drivetrains skipping being resolved by changing out the 
freewheel. (Eben Weiss ran into the same thing 
<https://bikesnobnyc.com/2024/09/12/try-try-again/> on his Roaduno.) The 
fact that you had the issue with a NEW freewheel made me wonder if this was 
going to turn out to be a different issue, but I don't think anyone was 
expecting the NEW freewheel to be bad.

Too bad about the 16/19 DOS ENO though, hoping it gets sorted for you.

-Dave

On Friday, September 27, 2024 at 7:43:53 PM UTC-4 Bill Lindsay wrote:

> I took an objective measurement on my questionable, warranty-candidate 
> 16/19 DOS ENO freewheel.  First I removed a known-good 16/19 DOS ENO 
> freewheel from another wheel.  I measured with my 0-1" micrometer the 
> thickness of the 19T cog on both.  
>
> The known good one measured 0.090"
> The questionable one measured 0.100"
> Note that these are both intended to take derailleur chains, known as 
> 3/32" chains.  3/32" is 0.09375".  So the known-good one is a hair thinner 
> than 3/32" and the questionable one is roughly two hairs thicker than 
> 3/32".  That seems to me like an unambiguous manufacturing goof.  Hopefully 
> my retailer (Mike V at Black Mountain Cycles) can convince White Industries 
> to give me some kind of replacement.  
>
> Bill Lindsay
> El Cerrito, CA
>
> On Friday, September 27, 2024 at 6:26:48 AM UTC-7 Bill Lindsay wrote:
>
>> White Industries DOS ENO freewheels have the two cogs machined into a 
>> single monolithic piece.  There's no taking a single ring off and 
>> reassembling it into some other configuration.  See this page:  
>> https://www.whiteind.com/product/freewheel-outer-gears/
>>
>> What I'll try to do is see if White Industries will warranty the 16/19 
>> and give me a 16/18 in its place.  I'm already going to buy one to replace 
>> this worn out single 18T.  
>>
>> BL in EC
>> On Thursday, September 26, 2024 at 11:11:20 PM UTC-7 [email protected] 
>> wrote:
>>
>>> Bill, I'm not familiar with the DOS ENO freewheel and I don't have a 
>>> Roaduno or other single, but I'm SS curious, and I've read your musings on 
>>> the system you ran on a Crust LB, where you combined the 16/19 with 35/38 
>>> chainrings, and it sounded like a very cool and clever set-up as it 
>>> eliminated the need for a derailleur or chain tensioner. 
>>>
>>> Is it possible to rebuild your existing freewheel with new rings?  Also, 
>>> since the 16/19 configuration is no longer available, is it possible to 
>>> (cost, not-withstanding) customize a freewheel, maybe to disassemble a 
>>> 16/18 and a 17/19 and turn them into a 16/19? 
>>>
>>>
>>> On Thursday, September 26, 2024 at 10:15:02 PM UTC-7 Bill Lindsay wrote:
>>>
>>>> Thanks for all the responses offering suggestions.  I'm comfortable 
>>>> with the general approach of debugging complex systems.  When a complex 
>>>> system works, it means ten different subsystems work.  When a complex 
>>>> system does not work, it could be any number of those subsystems not 
>>>> working.  
>>>>
>>>> Anyway, here's what I did:
>>>>
>>>> I took "perfect drivetrain" 3x1 Romulus down and put it in the stand
>>>> I noted it has the identical PC870 chain as the RoadUno
>>>> I removed the 18T White Industries ENO freewheel from the Romulus 
>>>> I removed the questionable used 18T White Industries ENO freewheel from 
>>>> the RoadUno rear wheel
>>>> I installed questionable ENO freewheel onto the Romulus wheel and rode 
>>>> it around the block --> bad skipping
>>>> I installed the known good ENO freewheel onto the RoadUno and rode it 
>>>> around the block --> perfecto
>>>> I finished up the RoadUno into its 2x1 configuration
>>>> I disassembled the "bad" 18T ENO freewheel and will start shopping for 
>>>> a new drive ring from White Industries
>>>> I installed the brand new 16/19 DOS ENO onto the Romulus --> bad 
>>>> skipping in the stand
>>>> I installed a 16T Sturmey Archer freewheel onto the Romulus and rode 
>>>> that around the block --> perfecto
>>>>
>>>> So, I had TWO bad White Industries freewheels.  The 18T ENO I bought 
>>>> used, and didn't pay much, and it's just toast.  No problem I'll buy a new 
>>>> drive ring for it and it'll be good as new.  It's a good opportunity to 
>>>> buy 
>>>> a different tooth-count.  The 16/19 was one I bought new from White 
>>>> Industries, and it was the LAST 16/19 they ever sold.  I suspect it was a 
>>>> drive ring they had laying around and it's actually out of spec with 
>>>> THICKER teeth than normal so a derailleur chain doesn't fit great on it. 
>>>>  It has other manufacturing glitches on it.  Maybe I can get them to give 
>>>> me a 16/18 DOS ENO drive ring on warranty.  I'll do some measurements 
>>>> first 
>>>> and decide how to proceed.  Either way, weird, but my bikes are all sound. 
>>>>  
>>>>
>>>> Bill Lindsay
>>>> El Cerrito, CA
>>>>
>>>> On Thursday, September 26, 2024 at 3:17:34 PM UTC-7 Bill Lindsay wrote:
>>>>
>>>>> My first freewheel was a brand-new DOS ENO 16/19 and that was super 
>>>>> bad in the stand with respect to wanting to climb up off the teeth.  
>>>>>
>>>>> I've got lots of freewheels to experiment with, so that'll be on the 
>>>>> list.  
>>>>>
>>>>> On Thursday, September 26, 2024 at 2:57:36 PM UTC-7 Dan wrote:
>>>>>
>>>>>>
>>>>>> Have you been reading Bike Snob? He had the same skipping issue, and 
>>>>>> it boiled down to a worn freewheel. It went away when the freewheel was 
>>>>>> replaced. 
>>>>>> On Friday 27 September 2024 at 04:24:29 UTC+9:30 Bill Lindsay wrote:
>>>>>>
>>>>>>> My first instantiation of my 58cm RoadUno was as a 14-speed, as 
>>>>>>> immortalized in Will's email update.  I used my wheel set which has a 
>>>>>>> customized 120mm O.L.D. cassette hub which fits 7 cogs from a 9 speed 
>>>>>>> cassette, updated with 10-speed spacers on what was traditionally a 
>>>>>>> 5-speed 
>>>>>>> spaced rear hub.  Naturally we call it 7of9with10on5.  
>>>>>>>
>>>>>>> I had it set up that way for a Mount Diablo Summit, and having done 
>>>>>>> that, I wanted to reconfigure it with the stock wheels for normal city 
>>>>>>> use. 
>>>>>>>  I put the stock Saint Jump wheels on there, with a White Industries 
>>>>>>> freewheel, using my Suntour rear derailleur as a tensioner.  
>>>>>>>
>>>>>>> Pics prove it:
>>>>>>> https://flickr.com/photos/45758191@N04/54022678302/in/dateposted/
>>>>>>>
>>>>>>> Problem was that in the stand, the chain was wanting to rise off the 
>>>>>>> cog on my brand new DOS ENO freewheel.  It was worse on the 19 than the 
>>>>>>> 16, 
>>>>>>> but clearly it wanted to rise off on both of them just pedaling.  
>>>>>>> Weird.  I 
>>>>>>> attributed it in part to the goopy factory lube on a brand-new SRAM 870 
>>>>>>> chain, and lubed it up and went to bed.  In the morning, I tried it out 
>>>>>>> in 
>>>>>>> the stand again and it was still riding up the cog.  I went into my 
>>>>>>> freewheel box and found a USED White Industries single freewheel, 18T, 
>>>>>>> and 
>>>>>>> fired that on.  In the stand, that was perfecto, and that's what is in 
>>>>>>> the 
>>>>>>> photograph linked above.  
>>>>>>>
>>>>>>> I rode down the hill that night to the local family grocery store 
>>>>>>> for cilantro and few mushrooms for a soup.  Turning back up the hill, 
>>>>>>> DISASTER.  Under load, the same riding up and skipping was happening.  
>>>>>>> I 
>>>>>>> took the most shallow slope back up the 400ft hill to my house, and put 
>>>>>>> the 
>>>>>>> bike up in the stand.  
>>>>>>>
>>>>>>> I returned the 10-speed spaced chain on there, that I had been using 
>>>>>>> with my 7of9with10on5 configuration, and rode that around the block.  
>>>>>>> Same 
>>>>>>> skipping under load.  
>>>>>>>
>>>>>>> I called it a failure and put the 7speed rear wheel back on, which 
>>>>>>> is still perfecto.  
>>>>>>>
>>>>>>> My top hypothesis is that in a tensioner configuration, the system 
>>>>>>> wants more tension from the tensioner than my 35 year old Suntour RD is 
>>>>>>> providing.  I may experiment with shortening the chain to the minimum 
>>>>>>> length for the two-speed configuration.  Some Suntour Rear Derailleurs 
>>>>>>> have 
>>>>>>> two different holes for the spring, so one can effectively make the 
>>>>>>> spring 
>>>>>>> a little stronger.  That would be experiment #2.  Finally, I may borrow 
>>>>>>> the 
>>>>>>> Paul Melvin from my 3x1 Romulus, to see if that's a far better 
>>>>>>> tensioner. 
>>>>>>>  That Romulus 3x1 drivetrain has been perfect.  For now it's a two 
>>>>>>> speed, 
>>>>>>> but it is running on the 18T cog of a 7sp cassette.  
>>>>>>>
>>>>>>> Maybe this is all just the universe telling me to buy a purple 
>>>>>>> anodized Melvin?
>>>>>>>
>>>>>>> Bill Lindsay
>>>>>>> El Cerrito, CA
>>>>>>>
>>>>>>

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