I've flown with my Friday a fair amount, and while it's surely different 
than boxing up a "normal" bike, I would say:  yes, there will be scratches 
and dings.  But here are a few tips that I think would transfer to a big 
bike:  Splitting thick clear plastic tubing and then cutting it for length 
of chain stays, seat stays, fork blades, etc is a great way to go.  Fridays 
also supply felt bags that sip over fork blades, stems, etc.  Wrapping felt 
or even thick paper towels around bars and brake levers and taping the hell 
out of it can even create little pieces that are reusable.  Bar ends are a 
particular place that I try and protect.  MKS EZY mount pedals are 
fantastic for travel and there's some reasonable variety—even Grip Kings!  
Anything heavy—like pedals—should be wrapped in buble wrap or a towel so 
they don't bounce around and ding something.  A rag, and disposable vinyl 
gloves can be quite handy for chains.  If you removed a wheel, take out the 
axle, cut a small PVC tube to fit in between the blades, but the axle 
through it, and mount the axle.  This can keep your blades from getting 
squeezed and bent.  Greatest travel assembly tool = the the Park Y 4-5-6 
bonhus balldriver allen wrench.

http://www.calhouncycle.com/productcart/pc/Pedals-c22.htm
http://www.parktool.com/product/3-way-balldriver-hex-wrench-aws-8

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