I thought-think-was taught that steel has a load limit below which it can 
withstand a theoretically infinite number of cycles (flexes), but that 
aluminum has no such thing. 
Permanent bending load limit is the Yield strength. Yield strength is the 
force required to bend a material to the point where it doesn't snap back 
all straight again. Spring steel (used in springs) has a high yield 
strength; paperclip steel (used in ________) is the opposite.

On this topic, vaguely: I was at a materials testing facility two days ago, 
and remember the hooplah I set off when I suggested that maybe modulus 
varies with UTS (sorry for the jargon, but I'm too tired to explain). I got 
so much "correction" mail that I was forced into a slightly insincere 
recantation. Well...the head guy at this place was saying that a crank arm 
made of X would be stiffer than one of idental design made of Y, and so I 
said politely, "Oh really?" and he said of course, and I said what about 
modulus's independence of UTS? and he said no way, we've done this test a 
zillion times, and then showed me a tech insider's website that listed diff 
moduli for two alum alloys of diff strengths.

I'm just here to cause trouble. I won't respond to an discussions on this, 
on account of I've beenthere done that...and I will always play my "two 
year diploma, what kind of fool listens to me?" card, if pressed.

On Wednesday, March 20, 2013 8:08:03 PM UTC+8, Ron Mc wrote:
>
> great photo Philip.  
> I put 30 years on a GB Maes bend.  
> Jim, as far as the "cycle and S-N curve" goes, only cycles that are 70% or 
> greater of the permanent bending load count.  Everything below that is 
> within the endurance limit.  
>
> On Monday, March 18, 2013 6:15:07 PM UTC-5, Philip Williamson wrote:
>>
>> So aluminum bars sag before breaking? I only ask, because I'm a 250 lb 
>> guy using 25 year old WTB offroad drops on a fixed gear bike... offroad 
>> sometimes. 
>> http://www.flickr.com/photos/philipwilliamson/8547042814/
>>
>> Philip
>> www.biketinker.com
>>
>> On Monday, March 18, 2013 2:49:21 PM UTC-7, William wrote:
>>>
>>> Jim
>>>
>>> I think that's what I said.  The cycle life is determined by how it's 
>>> loaded, and is captured on an S-N curve.  You are correct that a tiny load 
>>> is at the ultra-long life end of the S-N curve.  If the S-N curve tells us 
>>> that the cycle life is 50million cycles, and if you do 100,000 cycles per 
>>> year, then Bob's your uncle, it's 500 years of life.  
>>>
>>> For all us (relatively) normal people, we have no clue what cycle we are 
>>> on.  So we are left with judgement.  Like "I weigh 170, and I don't reef on 
>>> my bars too hard, so I think I'll worry after 20 years or when I notice my 
>>> bars sagging, whichever comes first".  Someone else may decide "I weigh 
>>> 110, and it's a path bike.  I'll never replace bars out of fear".  Finally, 
>>> another person might say "I weigh 240 and sprint to every single city limit 
>>> sign, and climb out of the saddle on my fixie on every hill.  5 years 
>>> sounds like a good plan"
>>>
>>> The thing that shocks me is how often I see people using bars that are 
>>> visibly sagging.  The tops of the handlebars drooping downward, and the 
>>> hooks no longer parallel.  That's scary.  
>>>
>>> On Monday, March 18, 2013 2:21:42 PM UTC-7, Jim Thill - Hiawatha Cyclery 
>>> wrote:
>>>>
>>>> The number of years is irrelevant. Some skinny person who rides upright 
>>>> and gingerly on smooth roads 5 miles per week is going to get 500 years 
>>>> out 
>>>> of the bar. 
>>>>
>>>> On Monday, March 18, 2013 4:10:09 PM UTC-5, William wrote:
>>>>>
>>>>> You pose two questions:
>>>>>
>>>>> 1.  Anyone know anything about aluminum bar life?
>>>>>
>>>>> I know a little bit about fatigue life of materials.  Any metal that 
>>>>> is cyclicly loaded will fatigue and fail eventually.  Just about every 
>>>>> metal has a similar look to it on an S-N curve (Wikipedia that for an 
>>>>> explanation).  The take home is that almost everything eventually wears 
>>>>> out 
>>>>> and fails.  It's just a matter of when.  Steel is a notable exception.  
>>>>> If 
>>>>> steel is cyclicly loaded at a low enough Stress, then it essentially 
>>>>> never 
>>>>> fatigues.  Incredible stuff.  Anyway, Aluminum does fatigue and 
>>>>> fail...eventually.  When?  It depends on how much you are stressing it 
>>>>> and 
>>>>> how many cycles you put on it daily.  
>>>>>
>>>>> 2.  Do I need to throw away the old used set of bars I have?
>>>>>
>>>>> Nitto is going to say what they say because they generate these S-N 
>>>>> curves and test the heck out of their products.  They do see parts fail 
>>>>> after lots of cycles, and what they recommend is going to be 
>>>>> conservative. 
>>>>>  When Nitto says 5 years, I think 20.  I do not think 50 years.  You 
>>>>> don't 
>>>>> know when your bars are going to fail unless you know REALLY accurately 
>>>>> what the loading history of your bars is.  In other words, you have no 
>>>>> idea.  Anybody who decides to buy and ride used equipment assumes some 
>>>>> additional risk because you just don't know for sure what the history is. 
>>>>>  If you think you would feel a lot more comfortable replacing your 
>>>>> handlebars, then I'd say do it.  
>>>>>
>>>>> On Monday, March 18, 2013 12:50:43 PM UTC-7, Michael wrote:
>>>>>>
>>>>>> In a cool interview with Nitto exec Mr. Yoshikawa, Grant asks this 
>>>>>> question. Nitto exec leaves it up to consumer. So I was wondering if 
>>>>>> anything to be concerned about. Anyone know anything about aluminum bar 
>>>>>> life?
>>>>>> Do I need to throw away the old used set of bars I have? Don't want 
>>>>>> any accidents.
>>>>>
>>>>>

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