jay peltz wrote:
Hi Kirpal,

I understand and have sure seen lots of "fixed" generators that we not fixed. The guy who sells most of the generators I use used to be at Stanford labs, smart guy.

I agree but I have never seen this type of problem, that is "fixed" by turning on a few lights.

And to be clear, this isn't to allow the generator to connect, it connects just fine, but once connected the AC voltage will rise quite quickly and then once it goes above the max input setpoint the inverter kicks it out of course.

I just don't understand how turning on a few lights would stop this from happening?

jay peltz power


I can sorta see how this pre-loading the generator could work... Maybe...

If the generator is already fairly well loaded down, it's not as susceptible to having to regulate and change RPMs
so much when another, smaller load like a charger is added to it.

Jay, what do you mean when you say the AC voltage will rise ? You mean the generator voltage rises when it gets loaded ?
OK then, maybe Kirpal's method might just work for that.

Also, inductors tend to filter better with more current. Remember the old SW ?? It did the same thing. The more load you gave it, the smoother the little steps were. Related ?... I have no idea, but it sounds good to me, that is, if there is an inductor somewhere in the circuit.

boB




On Dec 29, 2008, at 8:07 PM, Kirpal Khalsa wrote:

Hi Ron, Jay and all.......It is easy to blame the generator because it is usually the generator causing the problem.........One thing that we have run into on occasion is that the generator has been re-adjusted and tuned up but that the generator repair person does this only at an idle load.....We now always make sure that when our customers are having their generators tuned up that also included in the tune up is that the generator is able to hold its voltage and frequency at a minimum of 3/4 of the rated load capacity........This has solved a few of our generator connection issues...........just one idea..... Might be worth while to test the generator under these parameters as this would affect the the acceptance by the VFX.....
Cheers,
Kirpal

On Mon, Dec 29, 2008 at 6:14 PM, jay peltz <j...@asis.com <mailto:j...@asis.com>> wrote:

    HI Christopher,

    I don't know if this is similar.

    I have a stacked 3648 unit, running in parallel at 120v.  Being
    fed from a 240v generator with a X-240 as stepdown.  Generator is
    a Onan 8.5kw.  ( don't ask why its a long story)

    Unit did work OK for about 2 yrs.

    When you start the generator, the inverter will connect, AC
    voltage will rise until the inverter kicks out the generator and
    the cycle repeats.

    Now here is where it gets weird, if you turn on a few lights (
    could be incandescent or CFL's) and I mean like 150 watts worth,
    and then turn on the generator it will work OK.  Won't have the
    AC spike. But a small motor spike, such as a Rotozip etc will
    kick out the generator, and then it starts again.

    Turning down the AC input AAC rating doesn't help, unless you
    turn it down a lot.
The generator has a new board and was tested out as OK.
    If you run the house directly from the generator no problems. You
    can run large loads no problem.
    If you run the house directly from the inverter all is good.

    Only issue is with genny/inv interface.

Of course its a 2.5 hr drive each way.
    Do you think this is a related problem?

    thanks,

    jay

    peltz power
    On Dec 29, 2008, at 10:41 AM, Christopher Freitas wrote:

    Ron –

    Tech support is open today and should be able to help you
    troubleshoot this in a step-by-step process that will discover

the root problem.
    I am a bit confused by the descriptions of the events and have
the following questions and comments:
    When you tested just the inverter without the generator running
    – you stated that there was a noticeable flicker every 20
    seconds – did you also notice that the yellow "AC INPUT" light
    would blink and then turn solid momentarily?  This usually
    indicates that there is a cross connection of the inverter's AC
    output with the AC input wiring – which can be caused by many
    different problems (nicked or chewed wires, water filled
    junction box or conduits, miswiring of a 240VAC load, etc. – or
    an internal problem with the inverter).  In a nutshell – the
    inverter is "seeing" its own AC output at its AC input – so it
    connects and then tries to charge from itself – which causes the
    AC output voltage to decrease – and then it drops the AC source
    for another 20 seconds – over and over…

    When the generator was connected to the inverter – was the
    varying AC input voltage viewed on a digital test meter or on
    the MATE's display?   The voltage display on the MATE will vary
    until the inverter has actually connected to the generator since
the inverter is not locked onto the frequency of the generator. The fluctuation of the AC voltage on the MATE is more pronounced
    if the frequency of the generator is way off from the 60hz
    nominal.  Check the voltage and the frequency at the inverter's
    AC input terminals with a good quality true-RMS meter with the
generator running but not connected.
    e a situation where two (or more) things are going on
    simultaneously.  My approach would be to continue to isolate
components and run several different tests on all components. Good luck Drake

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