William -

I agree with you about a no-shortcuts and full workmanship plan of attack. That 
is how we will all stay in business and continue to make local scale PV a 
success. However, when we dissect the details of running between multiple array 
sections I still don't see a good solution. I'm glad to use EMT or aluminum or 
stainless conduit but there are several code questionable violations which we 
must address. If we're using a metal raceway we need to address bonding. How do 
we bond both ends of the conduit? How do we run our ground wire through this 
raceway? Is it okay if the copper wire touches the conduit? How do we bond the 
conduit to actually meet NEC requirements? I'm starting to think that the NEC 
doesn't have the answers...

-August


From: re-wrenches-boun...@lists.re-wrenches.org 
[mailto:re-wrenches-boun...@lists.re-wrenches.org] On Behalf Of William Miller
Sent: Friday, October 09, 2009 5:31 PM
To: RE-wrenches
Subject: Re: [RE-wrenches] Rooftop wiring methods between multiple subarrays

Colleagues:

I think the correct answer is: there are no short cuts to good workmanship.  It 
requires intelligent design, a judicious selection of materials and careful 
installation.  EMT is appropriate in low corrosion environments, PVC if you can 
control UV damage and accommodate expansion.  There are aluminum and stainless 
conduits for the extreme environments and demanding aesthetics.  I am sorry 
that there are no easy ways to pursue quality.

It is my understanding that the European model is to "plug and pray" with quick 
connect cables, running them across roof tops and stapling them to exterior 
walls.  I don't know this for a fact, but if it is true, I hope that market 
does not drive the US market towards reduced standards.  I belive it is short 
sighted to skimp on wiring methods with dangerous power feeds.  I think the 
loss of conduit boxes on modules is a direct result of European installation 
techniques and a trend towards reducing labor costs.  I welcome information 
from those of you with experience in other markets to verify these hunches.

William Miller



At 04:21 PM 10/9/2009, you wrote:

EMT needs to be "pickled"  with vinegar or acid, to get the paint to hold. I 
love it for inland work, but near the ocean, it'll rust through in 5 years. I'm 
not sure how much more time paint would buy you.
Anybody use other plastic materials HDPE? Supposed to not have the expansion 
problems of PVC.


R. Walters
r...@solarray.com<mailto:r...@solarray.com>
Solar Engineer




If you have to run around the roof with EMT, you can protect it from rust
with a coat of paint.

Regards,
-Hans

Please note new e-mail address and domain:

William Miller
Miller Solar
Voice :805-438-5600     Fax: 805-438-4607
email: will...@millersolar.com
http://millersolar.com
<http://millersolar.com/>License No. C-10-773985
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