Nick,
Advocating for an economic comparison between the cost of wire and the
energy saved by larger wire is not the same as advocating for high
voltage drops, or low ones either. Even with the present low prices
for PV modules and high prices for copper wire, a 100-ft long 350-volt
dc input to a 3-kW inverter should have around 1% voltage drop. Now
consider a 350-volt 10-amp PV circuit that's 500 feet long. Using 12
AWG copper the dc voltage drop would be 5.5%. Sounds like that might
be a poor wire choice, right? Look what happens as the wire size is
increased:
Conductor Power $ per
AWG $/ft Cost ---- Loss ---- watt saved
12 0.62 $620 193W (5.5%) --
10 0.95 $950 123W (3.5%) $4.71
8 1.54 $1540 77W (2.2%) $12.83
6 2.37 $2370 49W (1.4%) $29.64
4 3.73 $3730 32W (0.9%) $80.00
It would be reasonable to use 10 AWG copper, but before going up to 8
AWG, I'd consider buying more PV instead. Why buy a watt of power at
$12.83 when it cost less to buy a watt of PV? The conductor price used
here, just for illustration, is from Southwire's price list for
THHN/THWN wire dated 7 April 2010. In the column of conductor costs I
only considered the cost of two current carrying wires. The cost of
the equipment ground wire, conduit, connectors, etc all go up too.
That makes the dollars per watt saved look even worse.
Kent Osterberg
Blue Mountain Solar, Inc.
Nick Soleil wrote:
I
feel that it is best to maintain a 1.5% voltage drop on the AC and DC.
However, I was just sizing conductors for a 400 KW project, with the
array 1000' from the main service panel. With AC modules, I would have
needed 5-Parallel runs of 700MCM at 208VAC (20 wires at 700MCM for
1.5%VD!) The cost would have been over 100K, which was cost
prohibitive. However, by running DC wiring, and utilzing AL, we were
able to maintain 1.5 VDC drop without being too expensive (yet still
expensive.)
Nick Soleil
Project Manager
Advanced Alternative Energy Solutions, LLC
PO Box 657
Petaluma, CA 94953
Cell: 707-321-2937
Office: 707-789-9537
Fax: 707-769-9037