I have sold thousands of off-grid PV systems and hundreds of on-grid PV systems 
with batteries. In 1984, one customer located 30 miles north of New Orleans 
with an off-grid PV system and T-105 batteries reported that a battery 
exploded. The cause was a clogged cell cap vent that trapped H2 that was 
ignited by transient current from a nearby lightning strike (that also 
destroyed his charge controller). About 6 months later another nearby lightning 
strike fried another controller. The PV array was a few hundred feet from the 
home. The owner wired the PV array and home equipment ground rods together and 
made sure that cap vent holes were kept clean. Subsequent lightning storms 
caused no problems.

The only exploded battery that I actually saw was also in the 1980s at a Sears 
service station. An automobile battery had exploded and tore a hole in the car 
engine hood.

Joel Davidson

----- Original Message ----- 
  From: Dana 
  To: 'RE-wrenches' 
  Sent: Wednesday, December 15, 2010 8:10 AM
  Subject: [RE-wrenches] Battery based hydrogen incidents


  Ken - 

   

  To meet the flow have run 2 and 3 fans to meet the flow. 2" output from the 
fan into a 4" header with a matching 2.5" inlet as far away on the lowest 
portion of the battery box.

   

   

  In 22+ years in off grid installations I have yet to see or even hear of one 
hydrogen explosion. I get repeatedly asked why we have to go to the efforts we 
go to for box and venting. I am not able to provide even one incident that I 
have heard rumor of.

   

  Q - How many battery based hydrogen incidents have happened in our collective 
experience?

   

   

   

  Dana Orzel

  Great Solar Works, Inc

  E - d...@solarwork.com

  V - 970.626.5253

  F - 970.626.4140

  C - 970.209.4076

  web - www.solarwork.com

   

  "Responsible Technologies for Responsible People since 1988"

  Do not ever belive anything, but seriously trust through action.

   

  From: re-wrenches-boun...@lists.re-wrenches.org 
[mailto:re-wrenches-boun...@lists.re-wrenches.org] On Behalf Of Kent Osterberg
  Sent: Tuesday, December 14, 2010 12:07 PM
  To: Wrenches
  Subject: [RE-wrenches] Battery Venting

   

  Fellow Wrenches,

  The discussion about battery venting reminds me of a useful and inexpensive 
program, BattMV, for determining ventilation requirements per EN-50272.  
EN-50272 is a European standard used to determine how much air flow is needed 
for a room, I don't know of a equivalent standard used in the U.S.  It takes a 
surprising amount of ventilation.  For a 400-AH 48-volt L16 bank charged at 
57.6 volts and 24 amps, it's about 7 CFM just to keep the %H2 down to 4%.  A 
12-volt Zephyr vent is good for about 5 CFM!   If you think you are venting 
enough, take some time and study this issue.

  Kent Osterberg
  Blue Mountain Solar



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