Steve,

A PV system GFDI integrated into the charge controller certainly simplifies charge controller installations. Unfortunately every charge controller that has done that has failed to correct a serious flaw in the operation of the GFDI: under a ground fault circumstance, the energized PV negative wire (and all those wires that are still connected to it) remains a serious safety hazard. I can tolerate that hazard in the PV system wiring; the PV modules are energized by sunlight so there will be energized wires. But energized wiring running past the GFDI should not be tolerated. NEC 690.5(C) requires a label that is visible from the batteries warning that, if a ground fault is indicate, normally grounded wires may be energized. That's a good warning for someone that might be doing maintenance on the batteries. Trouble is the dc wiring to the inverters, lights, refrigerator, or anything else may also be energized. It's a dangerous circumstance that isn't necessary and shouldn't be allowed. If the external GDFI device were to simply open both PV+ and PV- conductors, there would be no hazard except between the GFDI and the PV array. The NEC, as now written, even allows both conductors to be opened. It's an easy fix, at least with the external GFDI it is an easy fix, to a design flaw that has the potential to kill someone. Outback shouldn't simply put a GFDI in the charge controller, they should design one that is safe too.

It is safe to return to the list now. The rant is over.

Kent Osterberg
Blue Mountain Solar, Inc.
www.bluemountainsolar.com


On 5/23/2012 12:18 PM, Steve Higgins wrote:
From what I understand, future controllers from Outback Power will incorporate the Ground Fault detection into the controller.
Steve Higgins
Sales Application Engineering Mgr
Direct 360-618-4313
Outback Power Technologies
5917 195th Street NE Arlington, Washington 98223

------------------------------------------------------------------------
*From:* re-wrenches-boun...@lists.re-wrenches.org [mailto:re-wrenches-boun...@lists.re-wrenches.org] *On Behalf Of *William Miller
*Sent:* Wednesday, May 23, 2012 11:22 AM
*To:* RE-wrenches
*Subject:* Re: [RE-wrenches] Finding ground faults

Steve:

IMHO, a brilliant suggestion.

William Miller


At 11:19 AM 5/23/2012, you wrote:
Steve,

It would be appropriate for the GFDI to have 80-amp rated contacts that do not have an over-current trip mechanism. IMHO, the fact that they can trip on over-current and unnecessarily interrupt the dc system bond is a serious design flaw.

Kent Osterberg
Blue Mountain Solar, Inc.
www.bluemountainsolar.com  <http://www.bluemountainsolar.com>


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