Larry, one other consideration:
My own Ecogen appears to be able to produce well over its rating. I have never had an amp-clamp with me when I have observed this, but it appears to be quite able to do so. My Magnum 4024 will charge at 114A (as measured on a TriMetric 2025) at 28V DC, or 3,200 watts after efficiency losses, while at the same time passing through both microwave and toaster, which are both being run directly off of the gennie as pass-through loads, as the TM's amps in doesn't diminish significantly. Note that this is at 6,700' elevation, which would suggest about a 23% derating, or about 4,600 watts available. I'm sorry to not be more precise - I really should test it.

But the point is that you may have more headroom than you think. My output breaker is 50A 1P, so I assume the 240V option would be 25A 2P. You might consider increasing this to 30A if your concern is nuisance tripping. Also, the QO breakers have a trip curve to allow minor surges.
Allan

Allan Sindelar
al...@positiveenergysolar.com
NABCEP Certified PV Installation Professional
NABCEP Certified Technical Sales Professional
New Mexico EE98J Journeyman Electrician
Founder, Positive Energy, Inc.

A Certified B CorporationTM
3209 Richards Lane
Santa Fe, New Mexico 87507

505 424-1112 office 780-2738 cell
www.positiveenergysolar.com

 

On 9/30/2013 5:38 PM, Ray Walters wrote:
3rd option would be to have a separate charger (IOTA) that just runs from the generator.   No pass through loads to the generator.
4th option would be to use a larger Kohler for backup.  My experience is that even if they don't think they'll need it, they eventually will actually use it.  Large off grid systems tend to creep ever larger.

I'd look at all the scenarios with pricing, and pros and cons. You'll see what makes sense.

R.Ray Walters
CTO, Solarray, Inc
Nabcep Certified PV Installer,
Licensed Master Electrician
Solar Design Engineer
303 505-8760

On 9/30/2013 5:14 PM, William Miller wrote:
Larry:

Maybe a better approach might be to use an inverter with "Gen-support."
That is unless a system already exists that does not have this feature.

Plan B:  use the gen start signal to disable one or more of the larger
loads.

I know this is not what you asked for, just trying inject some different
ideas.

William
-----Original Message-----
From: re-wrenches-boun...@lists.re-wrenches.org
[mailto:re-wrenches-boun...@lists.re-wrenches.org] On Behalf Of Larry
Crutcher, Starlight Solar Power Systems
Sent: Monday, September 30, 2013 1:02 PM
To: RE-wrenches
Subject: [RE-wrenches] Generator automatic disconnect

Wrenches,

I want to use the Ecogen 6kW generator on a large off grid system. The
location has very few overcast or rainy days and the generator will rarely
be needed. My concerns is nuisance tripping the generator output breakers if
the household load exceeds 6kW. The power system control has a feature for
reducing the AC current used to charge the batteries but does not have a
feature for disconnecting the AC input based on input load.

Does anyone have a solution for monitoring AC load from the generator and
disconnect it if overloaded? It must automatically reconnect after a short
timeout.

Thank you,
Larry Crutcher
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